Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly

  1. Remove radiator grille sub-assembly

  1. Remove the 4 bolts and 4 nuts.

Toyota RAV4. Remove radiator grille sub-assembly


  1. Detach the 6 claws and remove the radiator grille.

Toyota RAV4. Remove radiator grille sub-assembly


  1. Remove no. 1 Radiator grille lower

  1. Detach the 18 claws and remove the radiator grille.

Toyota RAV4. Remove no. 1 Radiator grille lower


  1. Remove no. 2 Radiator grille lower

Toyota RAV4. Remove no. 2 Radiator grille lower


  1. Detach the 16 claws and remove the radiator grille.
  1. Remove front bumper arm hole cover lh

Toyota RAV4. Remove front bumper arm hole cover lh


  1. Detach the 2 claws and disconnect the arm hole cover.
  2. Remove the hook and bumper arm hole cover.
  1. Remove front bumper arm hole cover rh

Toyota RAV4. Remove front bumper arm hole cover rh


  1. Use the same procedures described for the lh side.
  1. Remove fog light assembly lh

Toyota RAV4. Remove fog light assembly lh


  1. Remove the screw and fog light.
  2. Remove the 3 bolts and fog light mounting bracket.
  1. Remove fog light assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front bumper hole cover lh (w/o fog light)

Toyota RAV4. Remove front bumper hole cover lh (w/o fog light)


  1. Remove the 3 bolts, bumper hole cover and fog light mounting bracket.

  1. Remove front bumper hole cover rh (w/o fog light)

Hint:

Use the same procedures described for the lh side.

  1. Remove front bumper extension lh (for wide body)

  1. Detach the 7 outside moulding retainers and remove the extension lh.

Notice:

Toyota RAV4. Remove front bumper extension lh (for wide body)


  1. Remove front bumper extension rh (for wide body)

Hint:

Use the same procedures described for the lh side.

Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Reassembly
V Attach the 7 outside moulding retainers to install the extension. Install front bumper extension rh (for wide body) Hint: Use the same procedures described for the lh side ...

Other materials:

Disassembly
Hint: When removing the ornament plate and emblem, heat the radiator grille, ornament plate and emblem using a heat light. Standard heating temperature Notice: Do not heat the radiator grille, ornament plate and emblem excessively. Remove hood to radiator grille seal Remove th ...

Evaporator temperatur sensor
Removal Remove air conditioning unit Remove the air conditioning radiator (see page ac- 185). Remove evaporator temperature sensor (see page ac-193) Inspection Inspect evaporator temperature sensor Measure the resistance of the sensor. Standard resistance No ...

Replacement
Replace intake valve guide bush Heat the cylinder head to 80 to 100°c (176 to 212°f). Place the cylinder head on wooden blocks. Using sst and a hammer, tap out the guide bush. Sst 09201-10000 (09201-01050), 09950-70010 (09951-07100) Heat the cylinder head to 80 to 10 ...

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