Toyota RAV4 Service Manual: Disassembly
- Remove no. 3 Heater to register duct
- Detach the 6 claws and remove the heater to register duct.
- Remove air duct
- Detach the 2 claws and remove the air duct.
- Remove air outlet control servo motor
- Remove the 3 screws.
- Detach the evaporator case from the blower case.
- Remove air mix control servo motor
- Remove the 3 screws and disconnect the connector.
- Remove the air mix control servo motor.
- Remove mode control cable assembly (for manual air conditioning system)
- Remove the 3 screws.
- Detach the evaporator case from the blower case.
- Detach the 3 claws and remove the cable.
- Repair airmix damper control cable subassembly (for manual air conditioning system)
- Detach the 3 claws and remove the cable.
- Remove heater radiator unit sub-assembly
- Detach the screw and remove the clamp.
- Remove the heater radiator unit.
- Remove cooler expansion valve
- Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.
- Remove the cooler expansion valve and 2 o-rings from the cooler evaporator.
- Remove no. 1 Cooler evaporator subassembly
- Remove the 4 screws.
- Detach the 2 claws and remove the cover.
- Detach the cooler thermistor clamp.
- Remove the cooler thermistor and cooler evaporator from the case.
- Remove evaporator temperature sensor
- Disconnect the cooler thermistor clamp from the cooler evaporator.
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the ...
Reassembly
Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to
a location where the sensor was previously inserted.
Insert the sensor within range c sh ...
Other materials:
Ig power source circuit
Description
This is the main power source supplied to the air conditioning amplifier when
the ignition switch is on
(ig). This power source is used for operating components, such as the air
conditioning amplifier and
servo motors.
Wiring diagram
Inspection procedure
Inspect fuse (ec ...
Front passenger side seat belt warning light malfunction
Description
When the ignition switch is on, the center airbag sensor transmits front seat
inner belt status signals to
the combination meter through the can bus line. If the front passenger seat belt
is not fastened, the
heater control panel (automatic a/c) or clock (manual a/c) blinks the fr ...
Precaution
Precaution for vehicle with srs airbag and
seat belt pretensioner
Some operations in this section may affect the srs
airbags and seat belt pretensioner. Prior to
performing the corresponding operations, read the
srs airbag notice (see page rs-1).
Components
...
