Toyota RAV4 Service Manual: Cooling fan system
Parts location
System diagram
On-vehicle inspection
Hint:
It is normal for the cooling fan to sometimes rotate when the ignition switch is turned from acc to on.
- Check cooling fan operation at low temperatures (below 94°c (201°f))
- Turn the ignition switch on with the a/c switch off.
- Check that the cooling fan stops.
If it does not, check the cooling fan relays and engine coolant temperature sensor, and then check for disconnection of the connector or a wire break between the cooling fan relay and engine coolant temperature sensor.
- Disconnect the engine coolant temperature sensor connector.
- Check that the cooling fan rotates.
If it does not, check the fuses, cooling fan relays, ecm and cooling fan, and then check for an open circuit between the cooling fan relay and engine coolant temperature sensor.
- Reconnect the engine coolant temperature sensor connector.
- Check cooling fan operation at high temperatures (above 96°c (205°f))
- Start the engine, and then raise the coolant temperature to above 96°c (205°f).
Hint:
Coolant temperature is the value detected by the engine coolant temperature sensor on the cylinder head.
- Check that the a/c switch is off.
- Check that the cooling fan rotates.
If it does not, check the engine coolant temperature sensor, cooling fan, harness or connector.
Cooling system
On-vehicle inspection
Check cooling system for leaks
Remove the radiator reservoir cap.
Caution:
To avoid the danger of being burned, do not
remove the radiator reservoir cap while the
...
Coolant
Replacement
Remove no. 1 Engine under cover
Drain engine coolant
Loosen the radiator drain cock plug.
Hint:
Collect the coolant in a container and dispose of it
according to the regul ...
Other materials:
Disassembly
Remove no. 3 Heater to register duct
Detach the 6 claws and remove the heater to
register duct.
Remove air duct
Detach the 2 claws and remove the air duct.
Remove air outlet control servo motor
Remove the 3 screws.
Detach the evaporator case from the ...
High pitched horn
Components
Removal
Remove radiator support opening cover
(see page et-4)
Remove front fender liner lh (see page et-4)
Remove front fender liner rh (see page et-4)
Remove front bumper cover (see page et-5)
Remove high pitched horn
Disconnect the horn connector.
Remove t ...
Pressure sensor circuit
Description
This dtc is output when the refrigerant pressure is either extremely low
(0.19 Mpa [2.0 Kgf/cm2, 28 psi]
or less) or extremely high (3.14 Mpa [32.0 Kgf/cm2, 455 psi] or more). The air
conditioning pressure
sensor, which is installed on the pipe of the high pressure side, detec ...