Toyota RAV4 manuals

Toyota RAV4 Service Manual: Cooling fan system

Parts location

Toyota RAV4. Parts location


System diagram

Toyota RAV4. System diagram


On-vehicle inspection

Hint:

It is normal for the cooling fan to sometimes rotate when the ignition switch is turned from acc to on.

  1. Check cooling fan operation at low temperatures (below 94°c (201°f))

Toyota RAV4. Check cooling fan operation at low temperatures (below 94°c (201°f))


  1. Turn the ignition switch on with the a/c switch off.
  2. Check that the cooling fan stops.

    If it does not, check the cooling fan relays and engine coolant temperature sensor, and then check for disconnection of the connector or a wire break between the cooling fan relay and engine coolant temperature sensor.

  3. Disconnect the engine coolant temperature sensor connector.

Toyota RAV4. Check cooling fan operation at low temperatures (below 94°c (201°f))


  1. Check that the cooling fan rotates.

    If it does not, check the fuses, cooling fan relays, ecm and cooling fan, and then check for an open circuit between the cooling fan relay and engine coolant temperature sensor.

  2. Reconnect the engine coolant temperature sensor connector.

Toyota RAV4. Check cooling fan operation at low temperatures (below 94°c (201°f))


  1. Check cooling fan operation at high temperatures (above 96°c (205°f))

  1. Start the engine, and then raise the coolant temperature to above 96°c (205°f).

Hint:

Coolant temperature is the value detected by the engine coolant temperature sensor on the cylinder head.

  1. Check that the a/c switch is off.
  2. Check that the cooling fan rotates.

    If it does not, check the engine coolant temperature sensor, cooling fan, harness or connector.

Toyota RAV4. Check cooling fan operation at high temperatures (above 96°c (205°f))


Cooling system
On-vehicle inspection Check cooling system for leaks Remove the radiator reservoir cap. Caution: To avoid the danger of being burned, do not remove the radiator reservoir cap while the ...

Coolant
Replacement Remove no. 1 Engine under cover Drain engine coolant Loosen the radiator drain cock plug. Hint: Collect the coolant in a container and dispose of it according to the regul ...

Other materials:

Inspection
Inspect cylinder block for warpage Using a precision straightedge and feeler gauge, measure the warpage of the surface that is in contact with the cylinder head gasket. Maximum warpage: 0.05 Mm (0.0020 In.) If the warpage is greater than the maximum, replace the cylinder block ...

List screen operation
When a list screen is displayed, use the appropriate buttons to scroll through the list. How to scroll   Select to scroll to the next or previous page. Appears to the right of titles, the complete titles are too long for the display. Select this button to scroll the title. Turn th ...

Problem symptoms table (2005/11-2006/01)
Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Re ...

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