Toyota RAV4 manuals

Toyota RAV4 Service Manual: Cooling system

On-vehicle inspection

  1. Check cooling system for lea

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  1. Remove the radiator reservoir cap.

Caution:

To avoid the danger of being burned, do not remove the radiator reservoir cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator reservoir.

Toyota RAV4. Check cooling system for leaks


  1. Fill the radiator and reservoir with coolant, and then attach a radiator cap tester.
  2. Warm up the engine.
  3. Pump the radiator cap tester to 118 kpa (1.2 Kgf/ cm2, 17.1 Psi), and then check that the pressure does not drop.

    If the pressure drops, check the hoses, radiator and water pump for leakage.

    If there are no signs of external coolant leaks, check the heater core, cylinder block and head.

  4. Reinstall the radiator reservoir cap.
  1. Check engine coolant level of reservoir

Toyota RAV4. Check engine coolant level of reservoir


  1. The engine coolant should be between the low and full lines when the engine is cold.

    If low, check for leakage and add toyota super long life coolant (sllc) or similar high quality ethylene glycol based non-silicate, non-amine, nonnitrite, and non-borate coolant with long-life hybrid organic acid technology up to the full line

  1. Check engine coolant quality

  1. Remove the radiator reservoir cap.

Caution:

To avoid the danger of being burned, do not remove the radiator reservoir cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator.

  1. Check for any excessive deposits of rust or scale around the radiator reservoir cap and radiator filler hole; the coolant should be free of oil.

    If excessively dirty, replace the coolant.

  2. Install the radiator reservoir cap.
Battery current sensor
On-vehicle inspection Check battery current sensor assembly Measure the resistance of the sensor. Standard resistance If the result is not as specified, replace the sensor assembly. ...

Cooling fan system
Parts location System diagram On-vehicle inspection Hint: It is normal for the cooling fan to sometimes rotate when the ignition switch is turned from acc to on. Check cooling fan ope ...

Other materials:

Road test
Problem symptom confirmation Based on the result of the customer problem analysis, try to reproduce the symptoms. If the problem is that the transaxle does not shift up, shift down, or the shift point is too high or too low, conduct the following road test referring to the automat ...

Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove mass air flow meter Disconnect the mass air flow meter connector. ...

Installation
Install accelerator pedal rod Install the accelerator pedal rod with the 2 bolts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf) Connect the accelerator pedal position sensor connector. Connect cable to negative battery terminal ...

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