Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disposal

Hint:

When scrapping a vehicle equipped with srs or disposing of the front seat side airbag, be sure to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the service dept. Of toyota motor sales, u.S.A., Inc.

Caution:

  1. Dispose of front seat side airbag assembly (when installed in vehicle)

Hint:

Prepare a battery as the power source to deploy the airbag.

  1. Check if sst is functioning properly.

    Sst 09082-00700, 09082-00750

Toyota RAV4. Dispose of front seat side airbag assembly (when installed in vehicle)


  1. Connect the sst's red clip to the positive (+) battery terminal and the black clip to the negative (-) battery terminal.

Hint:

The yellow connector will be used to connect to another sst in a later step.

  1. Press the sst activation switch, and check that the led of the sst activation switch illuminates.

Caution:

If the led illuminates when the activation switch is not pressed, sst may have a malfunction, in which case that sst should not be used.

  1. Disconnect sst from the battery.

Toyota RAV4. Dispose of front seat side airbag assembly (when installed in vehicle)


  1. Follow the "precaution" (see page rs-1).
  2. Disconnect the cable from the negative (-) battery terminal.

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Manual seat: remove the front seat (see page se-11).

    Power seat: remove the front seat (see page se-27).

Hint:

Keep the front seat in the cabin.

  1. Install sst.
  1. Disconnect the connector (yellow colored one) from the front seat side airbag.

Notice:

When handling the airbag connector, take care not to damage the airbag wire harness.

  1. Connect the sst connector to the front seat side airbag connector.

Notice:

To avoid damaging the sst connector and wire harness, do not lock the secondary lock of the twin lock.

Toyota RAV4. Dispose of front seat side airbag assembly (when installed in vehicle)


  1. Move the sst at least 10 m (33 ft.) Away from the vehicle front side window.
  2. Maintaining enough clearance for the sst wire harness in the front side window, close all doors and windows of the vehicle.

Toyota RAV4. Dispose of front seat side airbag assembly (when installed in vehicle)


Notice:

Take care not to damage the sst wire harness.

  1. Connect the sst's red clip to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
  1. Deploy the airbag.
  1. Check that no one is inside the vehicle or within a 10 m (33 ft.) Radius of the vehicle.
  2. Press the sst activation switch and deploy the airbag.

Caution:

Hint

The airbag is deployed as the led of the sst activation switch comes on.

  1. Dispose of front seat side airbag assembly (when not installed in vehicle)

Notice:

Hint:

Prepare a battery as the power source to deploy the airbag.

  1. Check if sst is functioning properly.
  2. Remove the front seat side airbag.

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


  1. Manual seat: remove the front seat (see page se-11).

    Power seat: remove the front seat (see page se-27).

  2. Remove the 2 nuts and front seat side airbag from the seatback.

Caution:

  1. Using a service-purpose wire harness for the vehicle, tie down the front seat side airbag to the tire.

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


Wire harness: stripped wire harness section 1.25 Mm2 or more (0.0019 In.2 Or more)

Hint:

To calculate the area of the stripped wire harness section: area = 3.14 X (diameter)2/4

Caution:

If the wire harness is too thin or an alternative object is used to tie down the front seat side airbag, it may be snapped by the shock when the airbag is deployed. Always use a wire harness for vehicle use with an area of at least 1.25 Mm2 (0.0019 In.2).

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


  1. Install the 2 nuts to the front seat side airbag assembly.

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


  1. Wind the wire harness around the stud bolts of the front seat side airbag as shown in the illustration.

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


  1. Position the front seat side airbag inside the tire.

Tire size: width minimum: 185 mm (7.28 In.) Inner diameter minimum: 360 mm (14.17 In.)

Caution:

Notice:

Use a disc wheel (with tire) that you are planning to throw away, as the airbag deployment will damage the disc wheel.

  1. Install sst.

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


  1. Connect the sst connector to the front seat side airbag connector.

    Sst 09082-00750

  1. Place the tires.

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


  1. Place at least 2 tires under the tire to which the front seat side airbag is tied.
  2. Place at least 2 tires over the tire to which the front seat side airbag is tied. The top tire should have the disc wheel installed.

Notice:

Do not place the sst connector under the tire because it could be damaged.

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


  1. Tie the tires together with 2 wire harnesses.

Caution:

Make sure that the wire harnesses are tight.

Looseness in the wire harness may result in the tires coming free due to the shock when the airbag is deployed.

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


  1. Install sst.
  1. Connect the sst connector.

Sst 09082-00700

Notice:

To avoid damaging the sst connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the sst wire harness inside the tire.

  1. Deploy the airbag.
  1. Connect the sst's red clip to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
  2. Check that no one is within a 10 m (33 ft.) Radius of the tire to which the front seat side airbag is tied.
  3. Press the sst activation switch and deploy the airbag.

Caution:

When deploying the airbag, make sure that no one is near the tire.

Hint:

The airbag is deployed as the led of the sst activation switch comes on.

  1. Dispose of the front seat side airbag.

Toyota RAV4. Dispose of front seat side airbag assembly (when not installed in vehicle)


Caution:

  1. Remove the front seat side airbag from the tire.
  2. Place the front seat side airbag in a plastic bag, tie it tightly and dispose of it in the same way as other general parts.
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