Toyota RAV4 Service Manual: Inspection
- Inspect generator brush holder assembly
- Using a vernier caliper, measure the brush length.
Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length: 4.5 Mm (0.177 In.)
If the brush length is less than the minimum, replace the generator brush holder assembly.
- Inspect generator rotor assembly
- Check the resistance.
- Measure the resistance between the slip rings.
Standard resistance: 2.3 To 2.7 ٠at 20°c (68°f)
If the result is not as specified, replace the generator rotor assembly.
- Measure the resistance between the slip ring and rotor core.
Standard resistance:
1 m
or higher
If the result is not as specified, replace the generator rotor assembly.
- Check the slip ring diameter.
- Using a vernier caliper, measure the slip ring diameter.
Standard diameter: 14.2 To 14.4 Mm (0.559 To 0.567 In.)
Minimum diameter: 14 mm (0.551 In.)
If the diameter is less than the minimum, replace the generator rotor assembly.
- Check the appearance.
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the result is not as specified, replace the generator rotor assembly.
- Inspect generator drive end frame bearing
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the bearing does not rotate smoothly, replace the bearing.
- Inspect generator pulley with clutch
- Hold the center of the pulley, and confirm that the
outer ring turns counterclockwise and does not turn
clockwise.
If the result is not as specified, replace the generator pulley with clutch.
Disassembly
Remove generator pulley with clutch
Remove the cap from the pulley.
Using a screwdriver, puncture the center of the
cap and pry it off.
Notice:
Do not reuse the cap.
Insta ...
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Other materials:
Installation with latch system
Adjust the seatback to the 8th
lock position from the fully
reclined position.
Fully reclined position
8Th lock position
If your child restraint system interferes with a head restraint and
cannot be installed properly, install the child restraint system after
removing the hea ...
Opening the fuel tank cap
Pull up the opener to open the
fuel filler door.
Turn the fuel tank cap slowly to
open.
Hang the fuel tank cap on the
back of the fuel filler door.
...
Gcwr, twr and unbraked twr
Confirm that the gross trailer weight, gross combination weight, gross
vehicle weight, gross axle weight and tongue weight are all within the
limits.
Gcwr*
2Wd models: 5985 lb. (2715 Kg)
Awd models: 6100 lb. (2765 Kg)
Twr*
1500 Lb. (680 Kg)
Unbraked twr*
1000 Lb. (450 Kg)
*: ...