Toyota RAV4 Service Manual: Inspection
- Inspect generator brush holder assembly
- Using a vernier caliper, measure the brush length.
Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length: 4.5 Mm (0.177 In.)
If the brush length is less than the minimum, replace the generator brush holder assembly.
- Inspect generator rotor assembly
- Check the resistance.
- Measure the resistance between the slip rings.
Standard resistance: 2.3 To 2.7 ٠at 20°c (68°f)
If the result is not as specified, replace the generator rotor assembly.
- Measure the resistance between the slip ring and rotor core.
Standard resistance:
1 m
or higher
If the result is not as specified, replace the generator rotor assembly.
- Check the slip ring diameter.
- Using a vernier caliper, measure the slip ring diameter.
Standard diameter: 14.2 To 14.4 Mm (0.559 To 0.567 In.)
Minimum diameter: 14 mm (0.551 In.)
If the diameter is less than the minimum, replace the generator rotor assembly.
- Check the appearance.
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the result is not as specified, replace the generator rotor assembly.
- Inspect generator drive end frame bearing
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the bearing does not rotate smoothly, replace the bearing.
- Inspect generator pulley with clutch
- Hold the center of the pulley, and confirm that the
outer ring turns counterclockwise and does not turn
clockwise.
If the result is not as specified, replace the generator pulley with clutch.
Disassembly
Remove generator pulley with clutch
Remove the cap from the pulley.
Using a screwdriver, puncture the center of the
cap and pry it off.
Notice:
Do not reuse the cap.
Insta ...
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Other materials:
Evaporative emission control system leak detected
Dtc summary
Description
The description can be found in the evap (evaporative emission) system (see
page es-335).
Inspection procedure
Refer to the evap system (see page es-340).
Monitor description
5 Hours* after the ignition switch is turned off, the leak detection pump
creates n ...
Problem symptoms table (2005/11-2006/01)
Hint:
Use the table below to help determine the cause of the
problem symptom. The potential causes of the symptoms are
listed in order of probability in the "suspected area" column
of the table. Check each symptom by checking the suspected
areas in the order they are listed. Replace p ...
Spiral cable
Components
Removal
Caution:
Be sure to read the precautionary notices concerning the
srs airbag system before servicing it (see page rs-1).
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery ...