Toyota RAV4 Service Manual: Inspection
- Inspect generator brush holder assembly
- Using a vernier caliper, measure the brush length.
Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length: 4.5 Mm (0.177 In.)
If the brush length is less than the minimum, replace the generator brush holder assembly.
- Inspect generator rotor assembly
- Check the resistance.
- Measure the resistance between the slip rings.
Standard resistance: 2.3 To 2.7 ٠at 20°c (68°f)
If the result is not as specified, replace the generator rotor assembly.
- Measure the resistance between the slip ring and rotor core.
Standard resistance:
1 m
or higher
If the result is not as specified, replace the generator rotor assembly.
- Check the slip ring diameter.
- Using a vernier caliper, measure the slip ring diameter.
Standard diameter: 14.2 To 14.4 Mm (0.559 To 0.567 In.)
Minimum diameter: 14 mm (0.551 In.)
If the diameter is less than the minimum, replace the generator rotor assembly.
- Check the appearance.
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the result is not as specified, replace the generator rotor assembly.
- Inspect generator drive end frame bearing
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the bearing does not rotate smoothly, replace the bearing.
- Inspect generator pulley with clutch
- Hold the center of the pulley, and confirm that the
outer ring turns counterclockwise and does not turn
clockwise.
If the result is not as specified, replace the generator pulley with clutch.
Disassembly
Remove generator pulley with clutch
Remove the cap from the pulley.
Using a screwdriver, puncture the center of the
cap and pry it off.
Notice:
Do not reuse the cap.
Insta ...
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Other materials:
Data list / active test
Read data list
Hint:
Using the intelligent tester's data list allows switch,
sensor, actuator and other item values to be read without
removing any parts. Reading the data list early in
troubleshooting in one way to save time.
Connect the intelligent tester (with can vim) to the
dlc3 ...
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove ...
Unmatched key code
Description
This dtc is output when a key code that has not been registered in the
transponder key ecu is inserted
into the ignition key cylinder.
Inspection procedure
Reregister key
Clear the dtc (see page ei-18).
Reregister the key code with the transponder key ecu
(see ...