Toyota RAV4 (XA40) 2013-2018 Service Manual: Inspection
- Inspect generator brush holder assembly
- Using a vernier caliper, measure the brush length.
Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length: 4.5 Mm (0.177 In.)
If the brush length is less than the minimum, replace the generator brush holder assembly.
- Inspect generator rotor assembly
- Check the resistance.
- Measure the resistance between the slip rings.
Standard resistance: 2.3 To 2.7 ٠at 20°c (68°f)
If the result is not as specified, replace the generator rotor assembly.
- Measure the resistance between the slip ring and rotor core.
Standard resistance:
1 m
or higher
If the result is not as specified, replace the generator rotor assembly.
- Check the slip ring diameter.
- Using a vernier caliper, measure the slip ring diameter.
Standard diameter: 14.2 To 14.4 Mm (0.559 To 0.567 In.)
Minimum diameter: 14 mm (0.551 In.)
If the diameter is less than the minimum, replace the generator rotor assembly.
- Check the appearance.
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the result is not as specified, replace the generator rotor assembly.
- Inspect generator drive end frame bearing
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the bearing does not rotate smoothly, replace the bearing.
- Inspect generator pulley with clutch
- Hold the center of the pulley, and confirm that the
outer ring turns counterclockwise and does not turn
clockwise.
If the result is not as specified, replace the generator pulley with clutch.
Disassembly
Remove generator pulley with clutch
Remove the cap from the pulley.
Using a screwdriver, puncture the center of the
cap and pry it off.
Notice:
Do not reuse the cap.
Insta ...
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Other materials:
Exterior
The shape of the headlights may differ depending on the grade, etc.
Side doors
Locking/unlocking
Opening/closing the side windows
Locking/unlocking by using the key
Warning messages
Back door
Locking/unlocking
Opening from inside the cabin*
Opening from outside
Warning messages
Outs ...
Diagnosis system
Description
Data of the system can be read through the data
link connector 3 (dlc3) of the vehicle.
Therefore, when the system seems to be
malfunctioning, use the intelligent tester to check for
a malfunction and repair it.
Check dlc3
The vehicle's ecm uses iso 157 ...
On-vehicle inspection
Connect intelligent tester
Connect the intelligent tester to the dlc3.
Start the engine and idle it.
Select the active test mode on the intelligent tester.
Hint:
Please refer to the intelligent tester operator's
manual for further details.
Check actuator motor operation
...
