Toyota RAV4 (XA40) 2013-2018 Service Manual: Inspection
- Inspect generator brush holder assembly
- Using a vernier caliper, measure the brush length.
Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length: 4.5 Mm (0.177 In.)
If the brush length is less than the minimum, replace the generator brush holder assembly.
- Inspect generator rotor assembly
- Check the resistance.
- Measure the resistance between the slip rings.
Standard resistance: 2.3 To 2.7 Ù at 20°c (68°f)
If the result is not as specified, replace the generator rotor assembly.
- Measure the resistance between the slip ring and rotor core.
Standard resistance:
1 m
or higher
If the result is not as specified, replace the generator rotor assembly.
- Check the slip ring diameter.
- Using a vernier caliper, measure the slip ring diameter.
Standard diameter: 14.2 To 14.4 Mm (0.559 To 0.567 In.)
Minimum diameter: 14 mm (0.551 In.)
If the diameter is less than the minimum, replace the generator rotor assembly.
- Check the appearance.
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the result is not as specified, replace the generator rotor assembly.
- Inspect generator drive end frame bearing
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the bearing does not rotate smoothly, replace the bearing.
- Inspect generator pulley with clutch
- Hold the center of the pulley, and confirm that the
outer ring turns counterclockwise and does not turn
clockwise.
If the result is not as specified, replace the generator pulley with clutch.
Disassembly
Remove generator pulley with clutch
Remove the cap from the pulley.
Using a screwdriver, puncture the center of the
cap and pry it off.
Notice:
Do not reuse the cap.
Insta ...
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Other materials:
Installation
Install engine coolant temperature
sensor
Install a new gasket onto the sensor.
Using sst, install the sensor.
Sst 09817-33190
torque: 19.6 N*m (200 kgf*cm, 14 ft.*Lbf)
Connect the sensor connector.
Install air cleaner case (see page es-431)
Install air cleaner cap ( ...
Handling of hose clamps
Before removing the hose, check the clamp position
so that it can be reinstalled in the same position.
Replace any deformed or dented clamps with new
ones.
When reusing a hose, attach the clamp on the
clamp track portion of the hose.
For a spring type clamp, you may want to spread ...
Memory recall function (vehicles with a smart key system)
Each electronic key can be registered to recall your preferred driving
position.
Registering procedure
Record your driving position to button “1” or “2” before performing
the following:
carry only the key you want to register, and then close the driver’s
door.
If 2 or more keys ar ...
