Toyota RAV4 Service Manual: Inspection
- Inspect generator brush holder assembly
- Using a vernier caliper, measure the brush length.
Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length: 4.5 Mm (0.177 In.)
If the brush length is less than the minimum, replace the generator brush holder assembly.
- Inspect generator rotor assembly
- Check the resistance.
- Measure the resistance between the slip rings.
Standard resistance: 2.3 To 2.7 ٠at 20°c (68°f)
If the result is not as specified, replace the generator rotor assembly.
- Measure the resistance between the slip ring and rotor core.
Standard resistance:
1 m
or higher
If the result is not as specified, replace the generator rotor assembly.
- Check the slip ring diameter.
- Using a vernier caliper, measure the slip ring diameter.
Standard diameter: 14.2 To 14.4 Mm (0.559 To 0.567 In.)
Minimum diameter: 14 mm (0.551 In.)
If the diameter is less than the minimum, replace the generator rotor assembly.
- Check the appearance.
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the result is not as specified, replace the generator rotor assembly.
- Inspect generator drive end frame bearing
- Check that the bearing is not rough or worn.
Ok: the bearing rotates smoothly.
If the bearing does not rotate smoothly, replace the bearing.
- Inspect generator pulley with clutch
- Hold the center of the pulley, and confirm that the
outer ring turns counterclockwise and does not turn
clockwise.
If the result is not as specified, replace the generator pulley with clutch.
Disassembly
Remove generator pulley with clutch
Remove the cap from the pulley.
Using a screwdriver, puncture the center of the
cap and pry it off.
Notice:
Do not reuse the cap.
Insta ...
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Other materials:
Lower instrument panel
Precaution
Precaution for vehicle with srs airbag and
seat belt pretensioner
Some operations in this section may affect the srs
airbags and seat belt pretensioner. Prior to
performing the corresponding operations, read the
srs airbag notice (see page rs-1).
Components
...
Data list / active test
Read data list
Hint:
Using the intelligent tester's data list allows switch,
sensor, actuator and other item values to be read without
removing any parts. Reading the data list early in
troubleshooting is one way to save time.
Connect the intelligent tester (with can vim) to the
dlc3 ...
Rear upper control arm
Components
Removal
Hint:
Use the same procedures for the rh side and lh side.
The procedures listed below are for the lh side.
Remove rear wheel
Disconnect skid control sensor wire (for
2wd) (see page bc-198)
Disconnect rear speed sensor lh (for 4wd)
(see page bc-205)
Rem ...