Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly

  1. Remove generator pulley with clutch

Toyota RAV4. Remove generator pulley with clutch


  1. Remove the cap from the pulley.
  1. Using a screwdriver, puncture the center of the cap and pry it off.

Notice:

Do not reuse the cap.

  1. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

  1. Mount sst (a) in a vise.

Toyota RAV4. Remove generator pulley with clutch


Toyota RAV4. Remove generator pulley with clutch


  1. Turn sst (b) clockwise to loosen the pulley.
  2. Remove the pulley.
  1. Remove generator brush holder assembly

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 3 nuts and generator rear end cover.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the terminal insulator.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 2 screws and generator brush holder.
  1. Remove generator rotor assembly

Toyota RAV4. Remove generator rotor assembly


  1. Remove the bolt and cord clip.

Toyota RAV4. Remove generator rotor assembly


  1. Remove the 4 bolts.

Toyota RAV4. Remove generator rotor assembly


  1. Using sst, remove the coil.

Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)

  1. Remove the washer.
  2. Remove the generator rotor.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect generator brush holder assembly Using a vernier caliper, measure the brush length. Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.) Minimum length: 4.5 Mm (0.177 In.) If th ...

Other materials:

Turn signal lever
Operating instructions Right turn Lane change to the right (move the lever partway and release it)The right hand signals will flash 3 times. Lane change to the left (move the lever partway and release it) The left hand signals will flash 3 times. Left turn â– Turn signals can be operat ...

Driving the vehicle
The following procedures should be observed to ensure safe driving: Driving procedure â–  Driving 1. With the brake pedal depressed, shift the shift lever to D. 2. Release the parking brake. If the parking brake is in automatic mode, the parking brake will be released automatically. 3. Gradually re ...

Rear axle hub and bearing
Components On-vehicle inspection Remove rear wheel Disconnect rear drive shaft assembly lh (for 4wd) Disconnect the drive shaft (see page ds-69). Remove rear disc brake cylinder assembly lh (see page br-55) Remove rear disc (see page br-57) Check bearing backlash a ...

© 2011-2026 Copyright www.trav4.net