Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly

  1. Remove generator pulley with clutch

Toyota RAV4. Remove generator pulley with clutch


  1. Remove the cap from the pulley.
  1. Using a screwdriver, puncture the center of the cap and pry it off.

Notice:

Do not reuse the cap.

  1. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

  1. Mount sst (a) in a vise.

Toyota RAV4. Remove generator pulley with clutch


Toyota RAV4. Remove generator pulley with clutch


  1. Turn sst (b) clockwise to loosen the pulley.
  2. Remove the pulley.
  1. Remove generator brush holder assembly

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 3 nuts and generator rear end cover.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the terminal insulator.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 2 screws and generator brush holder.
  1. Remove generator rotor assembly

Toyota RAV4. Remove generator rotor assembly


  1. Remove the bolt and cord clip.

Toyota RAV4. Remove generator rotor assembly


  1. Remove the 4 bolts.

Toyota RAV4. Remove generator rotor assembly


  1. Using sst, remove the coil.

Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)

  1. Remove the washer.
  2. Remove the generator rotor.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect generator brush holder assembly Using a vernier caliper, measure the brush length. Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.) Minimum length: 4.5 Mm (0.177 In.) If th ...

Other materials:

Terminals of ecu (2005/11-2006/01)
Notice: Turn the ignition switch off before measuring the resistances of the main wire and the branch wire. After the ignition switch is turned off, check that the key reminder warning system and light reminder warning system are not in operation. Before measuring the resistance, leave ...

Installation
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the rh side. Install front seat assembly Place the seat in the cabin. Notice: Be careful not to damage the vehicle body. Connect the connector under the seat. Lift up the se ...

If you have a flat tire
Your vehicle is equipped with a spare tire. The flat tire can be replaced with the spare tire. For details about tires Caution If you have a flat tire Do not continue driving with a flat tire. Driving even a short distance with a flat tire can damage the tire and the wheel beyond repair, ...

В© 2011-2025 Copyright www.trav4.net