Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove generator pulley with clutch

Toyota RAV4. Remove generator pulley with clutch


  1. Remove the cap from the pulley.
  1. Using a screwdriver, puncture the center of the cap and pry it off.

Notice:

Do not reuse the cap.

  1. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

  1. Mount sst (a) in a vise.

Toyota RAV4. Remove generator pulley with clutch


Toyota RAV4. Remove generator pulley with clutch


  1. Turn sst (b) clockwise to loosen the pulley.
  2. Remove the pulley.
  1. Remove generator brush holder assembly

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 3 nuts and generator rear end cover.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the terminal insulator.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 2 screws and generator brush holder.
  1. Remove generator rotor assembly

Toyota RAV4. Remove generator rotor assembly


  1. Remove the bolt and cord clip.

Toyota RAV4. Remove generator rotor assembly


  1. Remove the 4 bolts.

Toyota RAV4. Remove generator rotor assembly


  1. Using sst, remove the coil.

Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)

  1. Remove the washer.
  2. Remove the generator rotor.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect generator brush holder assembly Using a vernier caliper, measure the brush length. Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.) Minimum length: 4.5 Mm (0.177 In.) If th ...

Other materials:

Dtc check / clear
Check dtc (using sst (check wire)) Check the dtcs (present trouble code). Turn the ignition switch on, and wait for approximately 60 seconds. Using sst, connect terminals 13(tc) and 4(cg) of the dlc3. Sst 09843-18040 Notice: Connect the terminals to the correct positio ...

System description
Description The eps (electronic power steering) system generates torque through the operation of the motor and the reduction gear installed on the column shaft in order to assist steering effort. The power steering ecu determines directions and the amount of assisting power in accordanc ...

Suspension & axle front shock absorber with coil spring (for sport package)
Components Removal Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Remove front wheel Remove front speed sensor lh (see page bc- 191) Remove front stabilizer link assembly lh (see page sp-30) Remove front shock a ...

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