Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove generator pulley with clutch
- Remove the cap from the pulley.
- Using a screwdriver, puncture the center of the cap and pry it off.
Notice:
Do not reuse the cap.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Mount sst (a) in a vise.
- Turn sst (b) clockwise to loosen the pulley.
- Remove the pulley.
- Remove generator brush holder assembly
- Remove the 3 nuts and generator rear end cover.
- Remove the terminal insulator.
- Remove the 2 screws and generator brush holder.
- Remove generator rotor assembly
- Remove the bolt and cord clip.
- Remove the 4 bolts.
- Using sst, remove the coil.
Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
- Remove the washer.
- Remove the generator rotor.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If th ...
Other materials:
Front console illumination
On-vehicle inspection
Inspect front console illumination
Connect the battery's positive (+) lead to terminal 1
and the negative (-) lead to terminal 2, then check
that the light comes on.
Ok:
light comes on.
If the result is not as specified, replace the front
console illumin ...
Removal
Remove package tray trim pocket subassembly
(w/o rear no. 2 Seat)
Remove tonneau cover assembly (w/o rear
no. 2 Seat)
Remove rear floor no. 1 Board (w/o rear no.
2 Seat)
Remove deck board assembly (w/o rear no. 2
Seat)
Remove rear floor no. 3 Board (w/o rear no.
2 Seat)
Re ...
Fuel pump
Components
Removal
Remove fuel tank assembly
Remove the fuel tank (see page fu-39).
Remove fuel tank main tube sub-assembly
Remove the joint clip and fuel tank main tube.
Caution:
Before removing the tube joint clip, check for
foreign matter around the cli ...
