Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove generator pulley with clutch
- Remove the cap from the pulley.
- Using a screwdriver, puncture the center of the cap and pry it off.
Notice:
Do not reuse the cap.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Mount sst (a) in a vise.
- Turn sst (b) clockwise to loosen the pulley.
- Remove the pulley.
- Remove generator brush holder assembly
- Remove the 3 nuts and generator rear end cover.
- Remove the terminal insulator.
- Remove the 2 screws and generator brush holder.
- Remove generator rotor assembly
- Remove the bolt and cord clip.
- Remove the 4 bolts.
- Using sst, remove the coil.
Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
- Remove the washer.
- Remove the generator rotor.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If th ...
Other materials:
System description
Lighting system
Illumination control system (illuminated entry
system):
When the doors are unlocked by a key or
transmitter operation, or when a door is opened or
closed, the illuminated entry system turns on the
room light, map light, foot light and ignition key
cylinder light*1 o ...
Diagnostic trouble code chart
If a dtc is displayed during the dtc check, check the circuit
listed in the table below and proceed to the page given.
Hint:
*1: "Comes on" means the malfunction indicator lamp
(mil) illuminates.
*2: "Dtc stored" means the ecm memorizes the
malfunction code if the ecm ...
Ignition coil
Description
Hint:
These dtcs indicate malfunctions relating to the primary circuit.
If dtc p0351 is set, check no. 1 Ignition coil with igniter circuit.
If dtc p0352 is set, check no. 2 Ignition coil with igniter circuit.
If dtc p0353 is set, check no. 3 Ignition coil with igniter cir ...
