Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove generator pulley with clutch
- Remove the cap from the pulley.
- Using a screwdriver, puncture the center of the cap and pry it off.
Notice:
Do not reuse the cap.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Mount sst (a) in a vise.
- Turn sst (b) clockwise to loosen the pulley.
- Remove the pulley.
- Remove generator brush holder assembly
- Remove the 3 nuts and generator rear end cover.
- Remove the terminal insulator.
- Remove the 2 screws and generator brush holder.
- Remove generator rotor assembly
- Remove the bolt and cord clip.
- Remove the 4 bolts.
- Using sst, remove the coil.
Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
- Remove the washer.
- Remove the generator rotor.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If th ...
Other materials:
Seat heaters
Turns on the front left seat
heater (high)
Turns on the front left seat
heater (low)
Turns on the front right seat
heater (high)
Turns on the front right seat
heater (low)
The indicator light comes on.
The seat heaters can be used when
Vehicles without a smart key system
T ...
Disassembly
Fix differential carrier sub-assembly
Fix the rear differential carrier in place with the
overhaul attachment.
Remove stud bolt
Remove the 4 stud bolts from the transmission
coupling.
Remove differential drain plug
Using a 10 mm socket hexagon wrench, remove ...
Initialization
Initialize sliding roof drive gear subassembly
Notice:
When replacing the sliding roof drive gear, the
sliding roof drive gear requires initialization. If a
reset is not executed, the following functions do not
operate: auto operation and key off operation.
Turn the ignition switch on. ...
