Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove generator pulley with clutch
- Remove the cap from the pulley.
- Using a screwdriver, puncture the center of the cap and pry it off.
Notice:
Do not reuse the cap.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Mount sst (a) in a vise.
- Turn sst (b) clockwise to loosen the pulley.
- Remove the pulley.
- Remove generator brush holder assembly
- Remove the 3 nuts and generator rear end cover.
- Remove the terminal insulator.
- Remove the 2 screws and generator brush holder.
- Remove generator rotor assembly
- Remove the bolt and cord clip.
- Remove the 4 bolts.
- Using sst, remove the coil.
Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
- Remove the washer.
- Remove the generator rotor.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If th ...
Other materials:
Side airbag sensor
Components
On-vehicle inspection
Check side airbag sensor (vehicle not
involved in collision)
Perform a diagnostic system check (see page rs-
49).
Check side airbag sensor (vehicle involved
in collision and airbag has not deployed)
Perform a diagnostic system check ( ...
Air mix control servo motor (for automatic air conditioning system)
Components
Removal
Remove air conditioning unit
Remove the air conditioning radiator (see page ac-
185).
Remove air mix control servo motor (see
page ac-191)
Inspection
Inspect air mix control servo motor
Inspect the servo motor operation.
Connect ...
When closing the back door
Lower the back door using the
back door handle.
Vehicles without a power back
door
Make sure to push the back door
down from the outside to close it.
Vehicles with a power back
door
The back door closing assist will
activate, and the back door will
fully close automatically.
...
