Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Removal

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove fan and generator v belt

  1. Remove the belt (see page em-6).
  1. Remove generator assembly

Toyota RAV4. Remove generator assembly


  1. Disconnect the generator connector.
  2. Remove the terminal cap.
  3. Remove the nut and disconnect the generator wire.
  4. Remove the bolt and wire harness clamp bracket.
  5. Remove the wire harness clamps.

Toyota RAV4. Remove generator assembly


  1. Remove the 2 bolts and generator.
Charging generator
Components ...

Disassembly
Remove generator pulley with clutch Remove the cap from the pulley. Using a screwdriver, puncture the center of the cap and pry it off. Notice: Do not reuse the cap. Insta ...

Other materials:

Inspection
Inspect cylinder block for warpage Using a precision straightedge and feeler gauge, measure the warpage of the surface that is in contact with the cylinder head gasket. Maximum warpage: 0.05 Mm (0.0020 In.) If the warpage is greater than the maximum, replace the cylinder block ...

Weight limits
The gross trailer weight must never exceed the TWR described below. Without towing package 1500 lb. (680 kg) With towing package 3500 lb. (1590 kg) The gross combination weight must never exceed the GCWR described below. Without towing package Vehicles without Dynamic Torque Vectoring AWD ...

Starter relay
On-vehicle inspection Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove starter relay Remove the starter relay fr ...

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