Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation

  1. Install rear differential support

Toyota RAV4. Install rear differential support


  1. Install the differential support to the differential carrier with the 4 bolts.

Torque: 98 n*m (999 kgf*cm, 72 ft.*Lbf)

  1. Install rear differential no. 1 And no. 2 Support

Toyota RAV4. Install rear differential no. 1 And no. 2 Support


  1. Install the differential no. 1 And no. 2 Supports with the 4 bolts to the differential carrier.

    Torque: 55 n*m (561 kgf*cm, 41 ft.*Lbf)

  1. Install rear differential carrier subassembly

Toyota RAV4. Install rear differential carrier subassembly


  1. Support the rear differential carrier with a transmission jack or equivalent
  2. Apply hypoid gear oil to the splines of the left and right rear drive shaft inboard joints.
  3. Align the splines of the rear drive shaft inboard joints and, using a brass bar and hammer, tap in the left and right rear drive shafts.

Notice:

Hint:

Determine whether or not the rear drive shaft is completely tapped in by checking for changes in sound or the reaction force of the brass bar.

Toyota RAV4. Install rear differential carrier subassembly


  1. Slowly raise the transmission jack, fix the nuts in place and install the 3 bolts.

Torque: 86 n*m (877 kgf*cm, 63 ft.*Lbf) for bolt a 140 n*m (1,428 kgf*cm, 103 ft.*Lbf) for bolt b

Notice:

Tighten the bolts, not the nuts.

Toyota RAV4. Install rear differential carrier subassembly


  1. Connect the connector.
  2. Install the breather tube.
  3. Connect the harness clamp.
  1. Install rear suspension member brace lh

  1. Install the member brace to the suspension member with the 2 bolts.

Torque: 60 n*m (612 kgf*cm, 44 ft.*Lbf)

  1. Install rear suspension member brace rh

Hint:

Use the same procedures described for the lh side.

  1. Temporarily install propeller with center bearing shaft assembly (see page pr-5)

  2. Tighten propeller with center bearing shaft assembly (see page pr-6)

  3. Inspect joint angle (see page pr-4)

  4. Install center exhaust pipe assembly (see page ex-5)

  5. Install tailpipe assembly (see page ex-6)

  6. Install rear wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)

  7. Add differential oil

  1. Add differential oil (see page df-3).
  1. Check for differential oil leakage

  2. Check for exhaust gas leakage

If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

Reassembly
Install wiring harness clamp bracket Install the bracket with the bolt. Install elbow tube Install straight pin Using a plastic hammer, install the 4 straight pins to the ...

Door lock
...

Other materials:

Transmission control cable assembly
Replacement Remove rear console box sub-assembly Remove the console box (see page ip-20). Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pre ...

Installation
Hint: A bolt without a torque specification is shown in the standard bolt chart (see page ss-2). Install front seat inner belt assembly (for power seat) Install the front seat inner belt assembly with the nut. Torque: 42 n*m (428 kgf*cm, 31 ft.*Lbf) Notice: Do not overlap the ...

Inspection
Inspect no. 1 Chain tensioner Check that the plunger moves smoothly when the ratchet pawl is raised with your finger. Release the ratchet pawl, then check that the plunger is locked in place by the ratchet pawl and does not move when pushed with your finger. Inspect chain ...

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