Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install generator rotor assembly
- Install the washer onto the generator rectifier end frame.
- Install the generator rotor onto the generator rectifier end frame.
- Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.
- Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)
- Install the cord clip with the bolt.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
- Install generator brush holder assembly
- While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.
- Install the generator brush holder with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)
- Pull the pin out of the generator brush holder.
- Install the terminal insulator onto the generator rectifier end frame.
- Install the generator rear end cover with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
Install generator pulley with clutch
- Install the pulley by hand.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Turn sst (b) counterclockwise to tighten the pulley.
Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)
- Install a new cap to the pulley.
- Check that the generator pulley rotates smoothly.
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Installation
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing cha ...
Other materials:
System description
Lighting system
Illumination control system (illuminated entry
system):
When the doors are unlocked by a key or
transmitter operation, or when a door is opened or
closed, the illuminated entry system turns on the
room light, map light, foot light and ignition key
cylinder light*1 o ...
Instrument panel
Engine switch
Starting the engine/changing the modes
Emergency stop of the engine
When the engine will not start
Warning messages*1
Shift lever
Changing the shift position
Precautions against towing
When the shift lever does not move
Meters
Reading the meters/adjusting the instrument pa ...
If the electronic key does
not operate properly
(vehicles with a
smart key system)
If communication between the electronic key and vehicle is
interrupted („_p. 107) Or the electronic key cannot be used
because the battery is depleted, the smart key system and wireless
remote control cannot be used. In such cases, the doors
can be opened and the engine can be started by follo ...
