Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install generator rotor assembly

Toyota RAV4. Install generator rotor assembly


  1. Install the washer onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Install the generator rotor onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Tighten the 4 bolts.

Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)

Toyota RAV4. Install generator rotor assembly


  1. Install the cord clip with the bolt.

Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

  1. Install generator brush holder assembly

Toyota RAV4. Install generator brush holder assembly


  1. While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator brush holder with the 2 screws.

    Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)

  2. Pull the pin out of the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the terminal insulator onto the generator rectifier end frame.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator rear end cover with the 3 nuts.

    Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

Install generator pulley with clutch

  1. Install the pulley by hand.
  2. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

Toyota RAV4. Install generator pulley with clutch


  1. Turn sst (b) counterclockwise to tighten the pulley.

    Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)

  2. Install a new cap to the pulley.
  3. Check that the generator pulley rotates smoothly.

Toyota RAV4. Install generator pulley with clutch


Replacement
Replace generator drive end frame bearing Remove the 4 screws and bearing retainer. Using sst and a hammer, tap out the bearing. Sst 09950-60010 (09951-00250), 09950-70010 (0995 ...

Installation
Install generator assembly Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing cha ...

Other materials:

Random / multiple cylinder misfire detected
Description When the engine misfires, high concentrations of hydrocarbons (hc) enter the exhaust gas. Extremely high hc concentration levels can cause increases in exhaust emission levels. High concentrations of hc can also cause increases in the three-way catalytic converter (twc) te ...

Tire pressure warning valve and transmitter
Components Removal Remove front tire Remove rear tire Remove tire pressure warning valve subassembly Remove the valve core and cap, and release air from the tire. After ensuring that air is sufficiently released, remove the nut and washer that are used to fix the tire pres ...

Registering a bluetooth® phone for the first time
To use the hands-free system, it is necessary to register a bluetooth® phone with the system. Once the phone has been registered, it is possible to use the hands-free system. For details about registering a bluetooth® device Turn the bluetooth® connection setting of your cellular phon ...

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