Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly

  1. Install generator rotor assembly

Toyota RAV4. Install generator rotor assembly


  1. Install the washer onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Install the generator rotor onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Tighten the 4 bolts.

Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)

Toyota RAV4. Install generator rotor assembly


  1. Install the cord clip with the bolt.

Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

  1. Install generator brush holder assembly

Toyota RAV4. Install generator brush holder assembly


  1. While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator brush holder with the 2 screws.

    Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)

  2. Pull the pin out of the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the terminal insulator onto the generator rectifier end frame.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator rear end cover with the 3 nuts.

    Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

Install generator pulley with clutch

  1. Install the pulley by hand.
  2. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

Toyota RAV4. Install generator pulley with clutch


  1. Turn sst (b) counterclockwise to tighten the pulley.

    Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)

  2. Install a new cap to the pulley.
  3. Check that the generator pulley rotates smoothly.

Toyota RAV4. Install generator pulley with clutch


Replacement
Replace generator drive end frame bearing Remove the 4 screws and bearing retainer. Using sst and a hammer, tap out the bearing. Sst 09950-60010 (09951-00250), 09950-70010 (0995 ...

Installation
Install generator assembly Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing cha ...

Other materials:

Front occupant classification sensor lh collision detection
Description Dtc b1785 is output when the occupant classification ecu receives a collision detection signal sent by the front occupant classification sensor lh when an accident occurs. Dtc b1785 is also output when the front seat rh is subjected to a strong impact, even if an actual acc ...

Spiral cable
Components Removal Caution: Be sure to read the precautionary notices concerning the srs airbag system before servicing it (see page rs-1). Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery ...

Parking Support Brake function (static objects)
If the sensors detect a static object, such as a wall, in the traveling direction of the vehicle and the system determines that a collision may occur due to the vehicle suddenly moving forward due to an accidental accelerator pedal operation, the vehicle moving the unintended direction due to the wr ...

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