Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install generator rotor assembly

Toyota RAV4. Install generator rotor assembly


  1. Install the washer onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Install the generator rotor onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Tighten the 4 bolts.

Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)

Toyota RAV4. Install generator rotor assembly


  1. Install the cord clip with the bolt.

Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

  1. Install generator brush holder assembly

Toyota RAV4. Install generator brush holder assembly


  1. While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator brush holder with the 2 screws.

    Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)

  2. Pull the pin out of the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the terminal insulator onto the generator rectifier end frame.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator rear end cover with the 3 nuts.

    Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

Install generator pulley with clutch

  1. Install the pulley by hand.
  2. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

Toyota RAV4. Install generator pulley with clutch


  1. Turn sst (b) counterclockwise to tighten the pulley.

    Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)

  2. Install a new cap to the pulley.
  3. Check that the generator pulley rotates smoothly.

Toyota RAV4. Install generator pulley with clutch


Replacement
Replace generator drive end frame bearing Remove the 4 screws and bearing retainer. Using sst and a hammer, tap out the bearing. Sst 09950-60010 (09951-00250), 09950-70010 (0995 ...

Installation
Install generator assembly Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing cha ...

Other materials:

Sruepsptrleaminetnstal restraint system center airbag sensor assembly
Components On-vehicle inspection Check center airbag sensor assembly (vehicle not involved in collision and airbag not deployed) Perform a diagnostic system check (see page rs- 49). Check center airbag sensor assembly (vehicle involved in collision and airbag not deplo ...

Disassembly
Remove generator pulley with clutch Remove the cap from the pulley. Using a screwdriver, puncture the center of the cap and pry it off. Notice: Do not reuse the cap. Install sst to the pulley and vise as shown in the illustration. Sst 09820-63020 Mount sst (a) i ...

Srs warning light does not come on
Description The srs warning light is located on the combination meter. When the srs is normal, the srs warning light comes on for approximately 6 seconds after the ignition switch is turned from off to on, and then goes off automatically. If there is a malfunction in the srs, the srs warni ...

В© 2011-2021 Copyright www.trav4.net