Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install generator rotor assembly

- Install the washer onto the generator rectifier end
frame.

- Install the generator rotor onto the generator
rectifier end frame.

- Using a 32 mm socket wrench and press, slowly
push the generator drive end frame onto the
generator rectifier end frame.

- Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)

- Install the cord clip with the bolt.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
- Install generator brush holder assembly

- While pushing the 2 brushes into the generator
brush holder, insert a 1.0 Mm (0.039 In.) Pin into the
generator brush holder.

- Install the generator brush holder with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)
- Pull the pin out of the generator brush holder.

- Install the terminal insulator onto the generator
rectifier end frame.

- Install the generator rear end cover with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
Install generator pulley with clutch
- Install the pulley by hand.
- Install sst to the pulley and vise as shown in the
illustration.
Sst 09820-63020

- Turn sst (b) counterclockwise to tighten the pulley.
Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)
- Install a new cap to the pulley.
- Check that the generator pulley rotates smoothly.

Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing cha ...
Other materials:
Diagnosis system
Check dlc3
The ecm uses iso 15765-4 for communication. The
terminal arrangement of the dlc3 complies with sae
j1962 and matches the iso 15765-4 format.
If the result is not as specified, the dlc3 may have a
malfunction. Repair or replace the harness and
connector.
Hint:
Conn ...
Exterior
The shape of the headlights may differ depending on the grade, etc.
Side doors
Locking/unlocking
Opening/closing the side windows
Locking/unlocking by using the key
Warning messages
Back door
Locking/unlocking
Opening from inside the cabin*
Opening from outside
Warning messages
Outs ...
Diagnosis system
Diagnosis
If the skid control ecu detects a malfunction, the abs,
vsc and brake warning lights and the slip, downhill
assist control and auto lsd indicator lights come on in
accordance with the trouble area to warn the driver.
The table below indicates which lights come on when
there ar ...