Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install generator rotor assembly

Toyota RAV4. Install generator rotor assembly


  1. Install the washer onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Install the generator rotor onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Tighten the 4 bolts.

Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)

Toyota RAV4. Install generator rotor assembly


  1. Install the cord clip with the bolt.

Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

  1. Install generator brush holder assembly

Toyota RAV4. Install generator brush holder assembly


  1. While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator brush holder with the 2 screws.

    Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)

  2. Pull the pin out of the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the terminal insulator onto the generator rectifier end frame.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator rear end cover with the 3 nuts.

    Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

Install generator pulley with clutch

  1. Install the pulley by hand.
  2. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

Toyota RAV4. Install generator pulley with clutch


  1. Turn sst (b) counterclockwise to tighten the pulley.

    Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)

  2. Install a new cap to the pulley.
  3. Check that the generator pulley rotates smoothly.

Toyota RAV4. Install generator pulley with clutch


Replacement
Replace generator drive end frame bearing Remove the 4 screws and bearing retainer. Using sst and a hammer, tap out the bearing. Sst 09950-60010 (09951-00250), 09950-70010 (0995 ...

Installation
Install generator assembly Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing cha ...

Other materials:

Inspection
Inspect no. 1 Chain tensioner Check that the plunger moves smoothly when the ratchet pawl is raised with your finger. Release the ratchet pawl, then check that the plunger is locked in place by the ratchet pawl and does not move when pushed with your finger. Inspect chain ...

Open in one side of can branch line
Description If 2 or more ecus and/or sensors do not appear on the intelligent tester's "bus check" screen via the can vim, one side of the can branch wire may be open. (One side of the canh [branch wire] /canl [branch wire] of the ecu and/or sensor is open.) Wiring diagram ...

Parking brake lever
Components On-vehicle inspection Check parking brake switch assembly Remove the rear console box (see page ip-16). Hint: Refer to the procedures from the removal of the no. 1 Console upper panel garnish up until the removal of the rear console box sub-assembly. Discon ...

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