Toyota RAV4 Service Manual: Reassembly
- Install generator rotor assembly
- Install the washer onto the generator rectifier end frame.
- Install the generator rotor onto the generator rectifier end frame.
- Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.
- Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)
- Install the cord clip with the bolt.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
- Install generator brush holder assembly
- While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.
- Install the generator brush holder with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)
- Pull the pin out of the generator brush holder.
- Install the terminal insulator onto the generator rectifier end frame.
- Install the generator rear end cover with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
Install generator pulley with clutch
- Install the pulley by hand.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Turn sst (b) counterclockwise to tighten the pulley.
Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)
- Install a new cap to the pulley.
- Check that the generator pulley rotates smoothly.
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Installation
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing cha ...
Other materials:
Inspection
Inspect no. 1 Chain tensioner
Check that the plunger moves smoothly when the
ratchet pawl is raised with your finger.
Release the ratchet pawl, then check that the
plunger is locked in place by the ratchet pawl and
does not move when pushed with your finger.
Inspect chain ...
Open in one side of can branch line
Description
If 2 or more ecus and/or sensors do not appear on the intelligent tester's
"bus check" screen via the
can vim, one side of the can branch wire may be open. (One side of the canh
[branch wire] /canl
[branch wire] of the ecu and/or sensor is open.)
Wiring diagram
...
Parking brake lever
Components
On-vehicle inspection
Check parking brake switch assembly
Remove the rear console box (see page ip-16).
Hint:
Refer to the procedures from the removal of the no.
1 Console upper panel garnish up until the removal
of the rear console box sub-assembly.
Discon ...