Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove radiator support opening cover

  2. Remove front wheel rh

  3. Remove no. 1 Engine under cover

  4. Remove front fender apron rh

  5. Remove no. 1 Engine cover

  1. Remove the 2 nuts and cover
  1. Drain engine oil (see page lu-4)

  2. Remove front exhaust pipe (see page ex-3)

  3. Remove front suspension member reinforcement rh (see page em-6)

  4. Remove fan and generator v belt (see page em-6)

  5. Remove generator assembly (see page ch-9)

  6. Remove radiator reservoir

  1. Remove the 2 bolts and radiator reservoir.

Toyota RAV4. Remove radiator reservoir


  1. Remove engine mounting insulator rh


  1. Remove the bolt of the wire harness protector.
  2. Disconnect the 2 clamps of the engine wire.
  3. Place a transmission jack underneath the engine, then put a wooden block on the jack.
  4. Remove the 4 bolts, 2 nuts and engine mounting insulator rh.

Toyota RAV4. Remove engine mounting insulator rh


Notice:

Do not apply excessive force to the return tube when removing the engine mounting insulator rh.

Hint:

Keep clearance by lowering the engine using the transmission jack when removing the engine mounting insulator fr.

  1. Remove engine mounting insulator fr

Toyota RAV4. Remove engine mounting insulator fr


  1. Remove the through bolt and nut.
  2. Remove the 2 bolts and engine mounting insulator fr.

Toyota RAV4. Remove engine mounting insulator fr


Hint:

Keep clearance by lowering the engine using the transmission jack when removing the engine mounting insulator fr.

  1. Remove idler pulley

  1. Loosen the 2 bolts and remove the idler pulley with the 2 bolts.
  1. Remove ignition coil assembly (see page ig-9)

  2. Remove spark plug (see page em-8)

  3. Remove cylinder head cover sub-assembly

Toyota RAV4. Remove cylinder head cover sub-assembly


  1. Disconnect the 2 ventilation hoses form the cylinder head cover.
  2. Remove the 2 bolts and disconnect the 2 engine wires.

Toyota RAV4. Remove cylinder head cover sub-assembly


  1. Remove the 8 bolts, 2 nuts and cylinder head cover.

Toyota RAV4. Remove cylinder head cover sub-assembly


  1. Remove oil pan sub-assembly

Toyota RAV4. Remove oil pan sub-assembly


  1. Install the no. 1 And no. 2 Engine hangers with the bolts.

Torque: 38 n*m (387 kgf*cm, 28 ft.*Lbf) part no.


  1. Attach the sling device to the engine hangers and chain block.
  2. Remove the 12 bolts and 2 nuts.

Toyota RAV4. Remove oil pan sub-assembly


  1. Insert the blade of sst between the crankcase, chain cover and oil pan, then cut off the applied sealer and remove the oil pan.

Toyota RAV4. Remove oil pan sub-assembly


Sst 09032-00100

Notice:

Be careful not to damage the contact surface of the crankcase, chain cover and oil pan.

  1. Set no. 1 Cylinder to tdc/compression

Toyota RAV4. Set no. 1 Cylinder to tdc/compression


  1. Turn the crankshaft pulley until its groove and the timing mark "0" of the timing chain cover are aligned.
  2. Check that each timing mark of the camshaft timing gear and sprocket is aligned with each timing mark located on the no. 1 And no. 2 Bearing caps as shown in the illustration.

    If not, turn the crankshaft by 1 revolution (360°) to align the timing marks as above.

  1. Remove crankshaft pulley

Toyota RAV4. Emove crankshaft pulley


  1. Using sst, fix the pulley in place and loosen the pulley bolt.

Sst 09213-54015 (91651-60855), 09330-00021

  1. Remove the crankshaft pulley.

Hint:

If necessary, remove the pulley and pulley bolt using sst.

Sst 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021), 09950-40011 (09957-04010)

Toyota RAV4. Remove crankshaft pulley


  1. Remove no. 1 Chain tensioner assembly

Toyota RAV4. Remove no. 1 Chain tensioner assembly


  1. Remove the 2 nuts, chain tensioner and gasket.

Notice:

Do not turn the crankshaft without the chain tensioner.

  1. Remove engine mounting bracket rh

  1. Remove the 3 bolts and engine mounting bracket rh.
  1. Remove v-ribbed belt tensioner assembly


  1. Lift the engine upward using the transmission jack.

Notice:

Do not lift the engine more than necessary.

  1. Remove the bolt, nut and v-ribbed belt tensioner.
  1. Remove crankshaft position sensor (see page es-402)

Toyota RAV4. Remove crankshaft position sensor (see page es-402)


  1. Remove timing chain cover sub-assembly

Toyota RAV4. Remove timing chain cover sub-assembly


  1. Using an e10 "torx" socket, remove the stud bolt for the v-ribbed belt tensioner.
  2. Remove the 12 bolts and 2 nuts.

Toyota RAV4. Remove timing chain cover sub-assembly


  1. Remove the timing chain cover by prying the portions between the timing chain cover, cylinder head and cylinder block with a screwdriver.

Toyota RAV4. Remove timing chain cover sub-assembly


Notice:

Be careful not to damage the contact surfaces of the timing chain cover, cylinder head and cylinder block.

  1. Remove no. 1 Crankshaft position sensor plate

Toyota RAV4. Remove no. 1 Crankshaft position sensor plate


  1. Remove timing chain guide

Toyota RAV4. Remove timing chain guide


  1. Remove the bolt and timing chain guide.
  1. Remove chain tensioner slipper

Toyota RAV4. Remove chain tensioner slipper


  1. Remove the bolt and chain tensioner slipper.
  1. Remove no. 1 Chain vibration damper

Toyota RAV4. Remove no. 1 Chain vibration damper


  1. Remove the 2 bolts and chain vibration damper.
  1. Remove chain sub-assembly

Toyota RAV4. Remove chain sub-assembly


  1. Remove crankshaft timing sprocket

Toyota RAV4. Remove crankshaft timing sprocket


  1. Remove no. 2 Chain sub-assembly

Toyota RAV4. Remove no. 2 Chain sub-assembly


  1. Turn the crankshaft by 90° counterclockwise to align the adjusting hole of the oil pump drive shaft sprocket with the groove of the oil pump.

Toyota RAV4. Remove no. 2 Chain sub-assembly


  1. Insert a 4 mm diameter bar into the adjusting hole of the oil pump drive shaft sprocket to lock the gear in position, and then remove the nut.
  2. Remove the bolt, chain tensioner plate and spring.
  3. Remove the oil pump drive sprocket, oil pump drive shaft sprocket and no. 2 Chain.

Toyota RAV4. Remove no. 2 Chain sub-assembly


Components
...

Inspection
Inspect no. 1 Chain tensioner Check that the plunger moves smoothly when the ratchet pawl is raised with your finger. Release the ratchet pawl, then check that the plunger is locked ...

Other materials:

Integration relay
On-vehicle inspection Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Inspect integration relay Notice: The efi relay ...

For vehicles equipped with vehicle stability (vsc) system
Notices when using drum tester Before beginning testing, disable the vsc. To disable the vsc, turn the ignition switch off and connect sst to terminals 12 (ts) and 4 (cg) of the dlc3. Sst 09843-18040 Notice: Confirm that the vsc warning light blinks. Vsc system will be r ...

Open in occupant classification ecu battery positive line
Description Dtc b1794 is set when a malfunction is detected in the occupant classification ecu battery positive line. Wiring diagram Inspection procedure Check for dtc Turn the ignition switch on. Clear the dtcs (see page rs-249). Hint: First clear dtcs stored in the ...

© 2011-2018 Copyright www.trav4.net