Toyota RAV4 manuals

Toyota RAV4 Service Manual: Replacement

  1. discharge refrigerant from refrigeration system

  1. Start up the engine.
  2. Turn the a/c switch on.
  3. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.
  4. Stop the engine.
  5. Using sst, discharge the refrigerant gas.

    Sst 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

  1. Charge refrigerant

  1. Perform vacuum purging using a vacuum pump.
  2. Charge refrigerant hfc-134a (r134a).

Standard: 430 +-30 g (15.2 +-1.1 Oz.)

Sst 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

Toyota RAV4. Charge refrigerant


Notice:

  1. Warm up engine

  1. Warm up the engine at less than 1,850 rpm for 2 minutes or more after charging the refrigerant.

Notice:

Be sure to warm up the compressor when turning the a/c switch on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.

  1. Check for leakage of refrigerant

  1. After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.
  2. Perform the operation under these conditions:

Toyota RAV4. Check for leakage of refrigerant


  1. Using a gas leak detector, check the refrigerant line for leakage.
  2. If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the gas leak detector sensor into the unit and perform the test.
  3. Disconnect the connector and leave the pressure switch on for approximately 20 minutes. Bring the gas leak detector close to the pressure switch and perform the test.
On-vehicle inspection
Inspect refrigerant pressure with manifold gauge set This method uses a manifold gauge set to locate problem areas. Read the manifold gauge pressure when these conditions are establishe ...

Refrigerant line
Components (2005/11-2006/01) Components (2006/01- ) ...

Other materials:

Parking brake assembly
Components Disassembly Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Remove rear wheel Disconnect rear disc brake cylinder mounting lh (see page br-55) Remove parking brake shoe adjusting hole plug Remove t ...

Ignition coil
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove no. 1 Engine cover (see page es-410) Remove i ...

Fuel pump
Components Removal Remove fuel tank assembly Remove the fuel tank (see page fu-39). Remove fuel tank main tube sub-assembly Remove the joint clip and fuel tank main tube. Caution: Before removing the tube joint clip, check for foreign matter around the cli ...

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