Toyota RAV4 manuals

Toyota RAV4 Service Manual: Replacement

  1. discharge refrigerant from refrigeration system

  1. Start up the engine.
  2. Turn the a/c switch on.
  3. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.
  4. Stop the engine.
  5. Using sst, discharge the refrigerant gas.

    Sst 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

  1. Charge refrigerant

  1. Perform vacuum purging using a vacuum pump.
  2. Charge refrigerant hfc-134a (r134a).

Standard: 430 +-30 g (15.2 +-1.1 Oz.)

Sst 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

Toyota RAV4. Charge refrigerant


Notice:

  1. Warm up engine

  1. Warm up the engine at less than 1,850 rpm for 2 minutes or more after charging the refrigerant.

Notice:

Be sure to warm up the compressor when turning the a/c switch on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.

  1. Check for leakage of refrigerant

  1. After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.
  2. Perform the operation under these conditions:

Toyota RAV4. Check for leakage of refrigerant


  1. Using a gas leak detector, check the refrigerant line for leakage.
  2. If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the gas leak detector sensor into the unit and perform the test.
  3. Disconnect the connector and leave the pressure switch on for approximately 20 minutes. Bring the gas leak detector close to the pressure switch and perform the test.
On-vehicle inspection
Inspect refrigerant pressure with manifold gauge set This method uses a manifold gauge set to locate problem areas. Read the manifold gauge pressure when these conditions are establishe ...

Refrigerant line
Components (2005/11-2006/01) Components (2006/01- ) ...

Other materials:

Valve body assembly
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove no. 1 Engine under cover Drain automati ...

Suspension & axle front shock absorber with coil spring (for sport package)
Components Removal Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Remove front wheel Remove front speed sensor lh (see page bc- 191) Remove front stabilizer link assembly lh (see page sp-30) Remove front shock a ...

Diagnosis system
Description Engine immobiliser system data and diagnostic trouble codes (dtcs) can be read through the vehicle's data link connector 3 (dlc3). In some cases, a malfunction may be occurring in the engine immobiliser system even though the security indicator light is not illuminated ...

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