Toyota RAV4 manuals

Toyota RAV4 Service Manual: Replacement

  1. discharge refrigerant from refrigeration system

  1. Start up the engine.
  2. Turn the a/c switch on.
  3. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.
  4. Stop the engine.
  5. Using sst, discharge the refrigerant gas.

    Sst 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

  1. Charge refrigerant

  1. Perform vacuum purging using a vacuum pump.
  2. Charge refrigerant hfc-134a (r134a).

Standard: 430 +-30 g (15.2 +-1.1 Oz.)

Sst 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

Toyota RAV4. Charge refrigerant


Notice:

  1. Warm up engine

  1. Warm up the engine at less than 1,850 rpm for 2 minutes or more after charging the refrigerant.

Notice:

Be sure to warm up the compressor when turning the a/c switch on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.

  1. Check for leakage of refrigerant

  1. After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.
  2. Perform the operation under these conditions:

Toyota RAV4. Check for leakage of refrigerant


  1. Using a gas leak detector, check the refrigerant line for leakage.
  2. If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the gas leak detector sensor into the unit and perform the test.
  3. Disconnect the connector and leave the pressure switch on for approximately 20 minutes. Bring the gas leak detector close to the pressure switch and perform the test.
On-vehicle inspection
Inspect refrigerant pressure with manifold gauge set This method uses a manifold gauge set to locate problem areas. Read the manifold gauge pressure when these conditions are establishe ...

Refrigerant line
Components (2005/11-2006/01) Components (2006/01- ) ...

Other materials:

Rear differential side gear shaft oil seal
Components Removal Drain differential oil (see page df-10) Remove tailpipe assembly Remove the tailpipe (see page ex-2). Remove center exhaust assembly Remove propeller with center bearing shaft assembly (see page pr-3) Remove rear differential carrier subassembl ...

Installation
Install ignition switch assembly Install the ignition switch with the 2 screws. Install the ignition key cylinder light connector. Install the ignition switch connector. Install steering column cover lower Attach the 4 claws to install the steering column l ...

Forward clutch
Components Disassembly Inspect forward clutch (see page ax-227) Remove forward multiple disc clutch disc Using a screwdriver, remove the snap ring. Remove the flange , 5 discs and 5 plates from the input shaft. Inspect forward multiple disc clutch disc (see page ax-228 ...

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