Toyota RAV4 manuals

Toyota RAV4 Service Manual: Blower unit

Components

Toyota RAV4. Blower unit


Removal

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove upper instrument panel

  1. Remove the upper instrument panel (see page ip- 4).
  1. Remove lower instrument panel

  1. Remove the lower instrument panel (see page ip- 16).
  1. Remove air duct (see page ac-188)

  2. Remove air conditioning unit

  1. Remove the air conditioning unit (see page ac- 185).
  1. Remove blower assembly

  1. Remove the 3 screws and blower.

Toyota RAV4. Remove blower assembly


Disassembly

  1. Remove heater to register duct assembly

Toyota RAV4. Remove heater to register duct assembly


  1. Detach the 7 claws and register duct.
  1. Remove air filter case

Toyota RAV4. Remove air filter case


  1. Detach the 2 claws and remove the air filter case.
  2. Remove the air filter.
  1. Remove air inlet control servo motor (for manual air conditioning system)

Toyota RAV4. Remove air inlet control servo motor (for manual air conditioning system)


  1. Remove the 3 screws and air inlet servo motor.
  1. Remove air inlet control servo motor (for automatic air conditioning system)

Toyota RAV4. Remove air inlet control servo motor (for automatic air conditioning system)


  1. Detach the claws and lever.

Toyota RAV4. Remove air inlet control servo motor (for automatic air conditioning system)


  1. Remove the 3 screws and air inlet servo motor.
  1. Remove blower resistor (for manual air conditioning system)

Toyota RAV4. Remove blower resistor (for manual air conditioning system)


  1. Remove the 2 screws and blower resistor.
  1. Remove blower motor

Toyota RAV4. Remove blower motor


  1. Remove the 3 screws and blower motor.

Reassembly

  1. Install blower motor

Toyota RAV4. Install blower motor


  1. Install the blower motor with the 3 screws.
  1. Install blower resistor (for manual air conditioning system)

Toyota RAV4. Install blower resistor (for manual air conditioning system)


  1. Install the blower resistor with the 2 screws.
  1. Install air inlet control servo motor (for automatic air conditioning system)

Toyota RAV4. Install air inlet control servo motor (for automatic air conditioning system)


  1. Install the air inlet servo motor with the 3 screws.

Toyota RAV4. Install air inlet control servo motor (for automatic air conditioning system)


  1. Attach the claw to install the lever.
  1. Install air inlet control servo motor (for manual air conditioning system)

Toyota RAV4. Install air inlet control servo motor (for manual air conditioning system)


  1. Install the air inlet servo motor with the 3 screws.
  1. Install air filter case

Toyota RAV4. Install air filter case


  1. Install the air filter.
  2. Attach the 2 claws to install the air filter case.
  1. Install heater to register duct assembly

Toyota RAV4. Install heater to register duct assembly


  1. Attach the 7 claws to install the register duct.

Installation

  1. Install blower assembly

Toyota RAV4. Install blower assembly


  1. Install the blower assembly with the 3 screws.
  1. Install air conditioning unit

  1. Install the air conditioning unit (see page ac-197).
  1. Install air duct (see page ac-199)

  2. Install lower instrument panel

  1. Install the lower instrument panel (see page ip-23).
  1. Install upper instrument panel

  1. Install the upper instrument panel (see page ip-9).
  1. Connect cable to negative battery terminal

  2. Check srs warning light

  1. Check the srs warning light (see page rs-37).
Installation
Install air conditioner unit assembly Install the a/c unit with the bolt and nut. Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf) Install instrument panel reinforcement Install th ...

Blower motor
On-vehicle inspection Inspect blower motor (for automatic air conditioning system) Disconnect the blower motor connector. Connect the positive (+) lead from the battery to terminal 1 ...

Other materials:

Multi-information display
Display contents The multi-information display presents the driver with a variety of driving- related data including the current outside air temperature. Outside temperature display Indicates the outside temperature. The temperature range that can be displayed is from -40„af (-40„ac) t ...

Installation
Install accelerator pedal rod Install the accelerator pedal rod with the 2 bolts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf) Connect the accelerator pedal position sensor connector. Connect cable to negative battery terminal ...

Fail-safe chart
Fail-safe function When communication fails in any of the main wires (communication lines) due to a short circuit or other causes, the fail-safe function, which is specified for each system, operates to prevent the system from malfunctioning. The table below shows the effects on e ...

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