Toyota RAV4 manuals

Toyota RAV4 Service Manual: Compressor and pulley (for 2gr-fe)

Toyota RAV4 Service Manual / Air conditioning / Compressor and pulley (for 2gr-fe)

Components

Toyota RAV4. Compressor and pulley (for 2gr-fe)


Removal

  1. Discharge refrigerant from refrigeration system (see page ac-172)

  2. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Disconnect no. 1 Cooler refrigerant suction hose

Toyota RAV4. Disconnect no. 1 Cooler refrigerant suction hose


  1. Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.
  2. Remove the o-ring from the cooler refrigerant suction hose.

Notice:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Disconnect no. 1 Cooler refrigerant discharge hose

Toyota RAV4. Disconnect no. 1 Cooler refrigerant discharge hose


  1. Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.
  2. Remove the o-ring from the cooler refrigerant discharge hose.

Notice:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Remove fan and generator v belt (see page em-8)

  2. Remove cooler compressor assembly

Toyota RAV4. Remove cooler compressor assembly


  1. Disconnect the connector.
  2. Remove the 4 bolts and cooler compressor.

Installation

  1. Install cooler compressor assembly

Toyota RAV4. Install cooler compressor assembly


  1. Install the cooler compressor with the 4 bolts.

    Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)

Notice:

Tighten the bolts in the order shown in the illustration to install the cooler compressor.

  1. Connect the connector.
  1. Connect no. 1 Cooler refrigerant discharge hose

Toyota RAV4. Connect no. 1 Cooler refrigerant discharge hose


  1. Remove the attached vinyl tape from the hose.
  2. Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.

Compressor oil: nd-oil 8 or equivalent

  1. Install the o-ring to the cooler refrigerant discharge hose.
  2. Connect the cooler refrigerant discharge hose to the cooler compressor with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

  1. Connect no. 1 Cooler refrigerant suction hose

Toyota RAV4. Connect no. 1 Cooler refrigerant suction hose


  1. Remove the attached vinyl tape from the hose.
  2. Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.

Compressor oil: nd-oil 8 or equivalent

  1. Install the o-ring to the cooler refrigerant suction hose.
  2. Connect the cooler refrigerant suction hose to the cooler compressor with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

  1. Install fan and generator v belt (see page em-8)

  2. Connect cable to negative battery terminal

  3. Charge refrigerant (see page ac-172)

  4. Warm up engine (see page ac-173)
  5. Check for leakage of refrigerant (see page ac-173)

Compressor and pulley (for 2az-fe)
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