Toyota RAV4 (XA40) 2013-2018 Service Manual: Compressor and pulley (for 2gr-fe)
Components

Removal
- Discharge refrigerant from
refrigeration system (see page ac-172)
- Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
- Disconnect no. 1 Cooler refrigerant suction hose

- Remove the bolt and disconnect the cooler
refrigerant suction hose from the cooler compressor.
- Remove the o-ring from the cooler refrigerant
suction hose.
Notice:
Seal the openings of the disconnected parts
using vinyl tape to prevent moisture and foreign
matter from entering them.
- Disconnect no. 1 Cooler refrigerant discharge hose

- Remove the bolt and disconnect the cooler
refrigerant discharge hose from the cooler
compressor.
- Remove the o-ring from the cooler refrigerant
discharge hose.
Notice:
Seal the openings of the disconnected parts
using vinyl tape to prevent moisture and foreign
matter from entering them.
- Remove fan and generator v belt (see page
em-8)
- Remove cooler compressor assembly

- Disconnect the connector.
- Remove the 4 bolts and cooler compressor.
Installation
- Install cooler compressor assembly

- Install the cooler compressor with the 4 bolts.
Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)
Notice:
Tighten the bolts in the order shown in the
illustration to install the cooler compressor.
- Connect the connector.
- Connect no. 1 Cooler refrigerant discharge hose

- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring
and the fitting surface of the cooler compressor.
Compressor oil:
nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant discharge
hose.
- Connect the cooler refrigerant discharge hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Connect no. 1 Cooler refrigerant suction hose

- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring
and the fitting surface of the cooler compressor.
Compressor oil:
nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant suction
hose.
- Connect the cooler refrigerant suction hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Install fan and generator v belt (see page
em-8)
- Connect cable to negative battery
terminal
- Charge refrigerant (see page ac-172)
- Warm up engine (see page ac-173)
- Check for leakage of refrigerant (see
page ac-173)
Components
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconne ...
Components
On-vehicle inspection
Inspect cooler condenser assembly
If the fins of the cooler condenser are dirty, clean
them with water. Dry the fins with compressed air.
Notic ...
Other materials:
If your vehicle overheats
The following may indicate that your vehicle is overheating.
The high engine coolant temperature warning light Comes
on or a loss of engine power is experienced. (For example, the
vehicle speed does not increase.)
Steam comes out from under the hood.
Correction procedures
Stop ...
Air mix damper control servo motor circuit (passenger side)
Description
The air mix damper servo sends pulse signals to indicate the damper position
to the air conditioning
amplifier. The air conditioning amplifier activates the motor (normal or
reverse) based on these signals to
move the air mix damper (passenger seat) to the appropriate position ...
General maintenance (2005/11-2006/01)
General notes
Maintenance requirements vary depending on the
country.
Check the maintenance schedule in the owner's
manual supplement.
Following the maintenance schedule is mandatory.
Determine the appropriate time to service the vehicle
using either miles driven or time elapsed ...