Toyota RAV4 Service Manual: Compressor and pulley (for 2gr-fe)
Components

Removal
- Discharge refrigerant from
refrigeration system (see page ac-172)
- Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
- Disconnect no. 1 Cooler refrigerant suction hose

- Remove the bolt and disconnect the cooler
refrigerant suction hose from the cooler compressor.
- Remove the o-ring from the cooler refrigerant
suction hose.
Notice:
Seal the openings of the disconnected parts
using vinyl tape to prevent moisture and foreign
matter from entering them.
- Disconnect no. 1 Cooler refrigerant discharge hose

- Remove the bolt and disconnect the cooler
refrigerant discharge hose from the cooler
compressor.
- Remove the o-ring from the cooler refrigerant
discharge hose.
Notice:
Seal the openings of the disconnected parts
using vinyl tape to prevent moisture and foreign
matter from entering them.
- Remove fan and generator v belt (see page
em-8)
- Remove cooler compressor assembly

- Disconnect the connector.
- Remove the 4 bolts and cooler compressor.
Installation
- Install cooler compressor assembly

- Install the cooler compressor with the 4 bolts.
Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)
Notice:
Tighten the bolts in the order shown in the
illustration to install the cooler compressor.
- Connect the connector.
- Connect no. 1 Cooler refrigerant discharge hose

- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring
and the fitting surface of the cooler compressor.
Compressor oil:
nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant discharge
hose.
- Connect the cooler refrigerant discharge hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Connect no. 1 Cooler refrigerant suction hose

- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring
and the fitting surface of the cooler compressor.
Compressor oil:
nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant suction
hose.
- Connect the cooler refrigerant suction hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Install fan and generator v belt (see page
em-8)
- Connect cable to negative battery
terminal
- Charge refrigerant (see page ac-172)
- Warm up engine (see page ac-173)
- Check for leakage of refrigerant (see
page ac-173)
Components
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconne ...
Components
On-vehicle inspection
Inspect cooler condenser assembly
If the fins of the cooler condenser are dirty, clean
them with water. Dry the fins with compressed air.
Notic ...
Other materials:
Installation
Hint:
Use the same procedures for the rh side and lh side.
The procedures listed below are for the lh side.
Install no. 2 Seat leg box protector
Attach the clip to install the protector.
Install the clip.
Install rear no. 1 Floor mat support side plate
Install rear no ...
Pressure sensor circuit
Description
This dtc is output when the refrigerant pressure is either extremely low
(0.19 Mpa [2.0 Kgf/cm2, 28 psi]
or less) or extremely high (3.14 Mpa [32.0 Kgf/cm2, 455 psi] or more). The air
conditioning pressure
sensor, which is installed on the pipe of the high pressure side, detec ...
Reassembly (2005/11-2006/01)
Install front drive shaft bearing
Using sst and a press, press in the drive shaft
bearing to the inboard joint rh.
Sst 09527-10011, 09710-04081
Notice:
The bearing should be installed completely.
Using a snap ring expander, install a new drive shaft
hole snap ring.
...