Toyota RAV4 Service Manual: Compressor and pulley (for 2gr-fe)
Components
Removal
- Discharge refrigerant from refrigeration system (see page ac-172)
- Disconnect cable from negative battery terminal
Caution:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
- Disconnect no. 1 Cooler refrigerant suction hose
- Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.
- Remove the o-ring from the cooler refrigerant suction hose.
Notice:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
- Disconnect no. 1 Cooler refrigerant discharge hose
- Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.
- Remove the o-ring from the cooler refrigerant discharge hose.
Notice:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
- Remove fan and generator v belt (see page em-8)
- Remove cooler compressor assembly
- Disconnect the connector.
- Remove the 4 bolts and cooler compressor.
Installation
- Install cooler compressor assembly
- Install the cooler compressor with the 4 bolts.
Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)
Notice:
Tighten the bolts in the order shown in the illustration to install the cooler compressor.
- Connect the connector.
- Connect no. 1 Cooler refrigerant discharge hose
- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.
Compressor oil: nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant discharge hose.
- Connect the cooler refrigerant discharge hose to the cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Connect no. 1 Cooler refrigerant suction hose
- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.
Compressor oil: nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant suction hose.
- Connect the cooler refrigerant suction hose to the cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Install fan and generator v belt (see page em-8)
- Connect cable to negative battery terminal
- Charge refrigerant (see page ac-172)
- Warm up engine (see page ac-173)
- Check for leakage of refrigerant (see page ac-173)
Compressor and pulley (for 2az-fe)
Components
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconne ...
Condenser
Components
On-vehicle inspection
Inspect cooler condenser assembly
If the fins of the cooler condenser are dirty, clean
them with water. Dry the fins with compressed air.
Notic ...
Other materials:
On-vehicle inspection
Check ignition coil assembly and perform spark test
Notice:
in this section, the terms "cold" and "hot" refer to
the temperature of the coils. "Cold" means
approximately -10 to 50°c (14 to 122°f). "Hot" means
approximately 50 to 100°c (122 to 212 ...
If the vehicle becomes
stuck
Carry out the following procedures if the tires spin or the vehicle
becomes stuck in mud, dirt or snow:
Stop the engine. Set the parking brake and shift the shift lever to p.
Remove the mud, snow or sand from around the stuck tire.
Place wood, stones or some other material to help provide t ...
Internal control module random access memory (ram) error
Description
The ecm continuously monitors its own internal memory status, internal
circuits, and output signals
transmitted to the throttle actuator. This self-check ensures that the ecm is
functioning properly. If any
malfunction is detected, the ecm sets the appropriate dtc and illumina ...