Toyota RAV4 manuals

Toyota RAV4 Service Manual: Compressor and pulley (for 2gr-fe)

Toyota RAV4 Service Manual / Air conditioning / Compressor and pulley (for 2gr-fe)

Components

Toyota RAV4. Compressor and pulley (for 2gr-fe)


Removal

  1. Discharge refrigerant from refrigeration system (see page ac-172)

  2. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Disconnect no. 1 Cooler refrigerant suction hose

Toyota RAV4. Disconnect no. 1 Cooler refrigerant suction hose


  1. Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.
  2. Remove the o-ring from the cooler refrigerant suction hose.

Notice:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Disconnect no. 1 Cooler refrigerant discharge hose

Toyota RAV4. Disconnect no. 1 Cooler refrigerant discharge hose


  1. Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.
  2. Remove the o-ring from the cooler refrigerant discharge hose.

Notice:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Remove fan and generator v belt (see page em-8)

  2. Remove cooler compressor assembly

Toyota RAV4. Remove cooler compressor assembly


  1. Disconnect the connector.
  2. Remove the 4 bolts and cooler compressor.

Installation

  1. Install cooler compressor assembly

Toyota RAV4. Install cooler compressor assembly


  1. Install the cooler compressor with the 4 bolts.

    Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)

Notice:

Tighten the bolts in the order shown in the illustration to install the cooler compressor.

  1. Connect the connector.
  1. Connect no. 1 Cooler refrigerant discharge hose

Toyota RAV4. Connect no. 1 Cooler refrigerant discharge hose


  1. Remove the attached vinyl tape from the hose.
  2. Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.

Compressor oil: nd-oil 8 or equivalent

  1. Install the o-ring to the cooler refrigerant discharge hose.
  2. Connect the cooler refrigerant discharge hose to the cooler compressor with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

  1. Connect no. 1 Cooler refrigerant suction hose

Toyota RAV4. Connect no. 1 Cooler refrigerant suction hose


  1. Remove the attached vinyl tape from the hose.
  2. Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.

Compressor oil: nd-oil 8 or equivalent

  1. Install the o-ring to the cooler refrigerant suction hose.
  2. Connect the cooler refrigerant suction hose to the cooler compressor with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

  1. Install fan and generator v belt (see page em-8)

  2. Connect cable to negative battery terminal

  3. Charge refrigerant (see page ac-172)

  4. Warm up engine (see page ac-173)
  5. Check for leakage of refrigerant (see page ac-173)

Compressor and pulley (for 2az-fe)
Components Removal Discharge refrigerant from refrigeration system (see page ac-172) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconne ...

Condenser
Components On-vehicle inspection Inspect cooler condenser assembly If the fins of the cooler condenser are dirty, clean them with water. Dry the fins with compressed air. Notic ...

Other materials:

Rear shock absorber
Components Removal Hint Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Remove rear wheel Remove rear shock absorber assembly lh Support the no. 2 Suspension arm lh with a jack. Notice: Place a wooden or rubber b ...

Installation
Caution: Be sure to read the precautionary notices concerning the srs airbag system before servicing it (see page rs-1). Install roof side rail bracket lh Install the bracket with the 2 bolts. Torque: 14 n*m (143 kgf*cm, 10 ft.*Lbf) Install curtain shield airbag assembly lh ...

Front seat cushion heater
Inspection Inspect front seat cushion heater assembly lh Measure the resistance of the seat cushion heater. Standard resistance If the result is not as specified, replace the seat cushion heater assembly. Heat the thermostat with a light. Measure the resistance of the sea ...

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