Toyota RAV4 (XA40) 2013-2018 Service Manual: Compressor and pulley (for 2gr-fe)
Components
Removal
- Discharge refrigerant from refrigeration system (see page ac-172)
- Disconnect cable from negative battery terminal
Caution:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
- Disconnect no. 1 Cooler refrigerant suction hose
- Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.
- Remove the o-ring from the cooler refrigerant suction hose.
Notice:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
- Disconnect no. 1 Cooler refrigerant discharge hose
- Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.
- Remove the o-ring from the cooler refrigerant discharge hose.
Notice:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
- Remove fan and generator v belt (see page em-8)
- Remove cooler compressor assembly
- Disconnect the connector.
- Remove the 4 bolts and cooler compressor.
Installation
- Install cooler compressor assembly
- Install the cooler compressor with the 4 bolts.
Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)
Notice:
Tighten the bolts in the order shown in the illustration to install the cooler compressor.
- Connect the connector.
- Connect no. 1 Cooler refrigerant discharge hose
- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.
Compressor oil: nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant discharge hose.
- Connect the cooler refrigerant discharge hose to the cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Connect no. 1 Cooler refrigerant suction hose
- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.
Compressor oil: nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant suction hose.
- Connect the cooler refrigerant suction hose to the cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Install fan and generator v belt (see page em-8)
- Connect cable to negative battery terminal
- Charge refrigerant (see page ac-172)
- Warm up engine (see page ac-173)
- Check for leakage of refrigerant (see page ac-173)
Compressor and pulley (for 2az-fe)
Components
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconne ...
Condenser
Components
On-vehicle inspection
Inspect cooler condenser assembly
If the fins of the cooler condenser are dirty, clean
them with water. Dry the fins with compressed air.
Notic ...
Other materials:
Riding with children
Observe the following precautions
when children are
in the vehicle.
Use a child restraint system
appropriate for the child,
until the child becomes
large enough to properly
wear the vehicle's seat belt.
It is recommended that children
sit in the rear seats to
avoid accidental contact
with the ...
Turning on the high beam headlights
With the headlights on, push
the lever away from you to turn
on the high beams.
Pull the lever toward you to the
center position to turn the high
beams off.
Pull the lever toward you and
release it to flash the high
beams once.
You can flash the high beams with
the headlig ...
Emission control system
Parts location
System diagram
On-vehicle inspection
Check fuel cut rpm
Increase the engine speed to at least 3,500 rpm.
Use a sound scope to check for injector operating
noise.
Check that the operating sounds stop momentarily
and then resume when the t ...
