Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Compressor and pulley (for 2gr-fe)

Toyota RAV4 (XA40) 2013-2018 Service Manual / Air conditioning / Compressor and pulley (for 2gr-fe)

Components

Toyota RAV4. Compressor and pulley (for 2gr-fe)


Removal

  1. Discharge refrigerant from refrigeration system (see page ac-172)

  2. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Disconnect no. 1 Cooler refrigerant suction hose

Toyota RAV4. Disconnect no. 1 Cooler refrigerant suction hose


  1. Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.
  2. Remove the o-ring from the cooler refrigerant suction hose.

Notice:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Disconnect no. 1 Cooler refrigerant discharge hose

Toyota RAV4. Disconnect no. 1 Cooler refrigerant discharge hose


  1. Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.
  2. Remove the o-ring from the cooler refrigerant discharge hose.

Notice:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Remove fan and generator v belt (see page em-8)

  2. Remove cooler compressor assembly

Toyota RAV4. Remove cooler compressor assembly


  1. Disconnect the connector.
  2. Remove the 4 bolts and cooler compressor.

Installation

  1. Install cooler compressor assembly

Toyota RAV4. Install cooler compressor assembly


  1. Install the cooler compressor with the 4 bolts.

    Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)

Notice:

Tighten the bolts in the order shown in the illustration to install the cooler compressor.

  1. Connect the connector.
  1. Connect no. 1 Cooler refrigerant discharge hose

Toyota RAV4. Connect no. 1 Cooler refrigerant discharge hose


  1. Remove the attached vinyl tape from the hose.
  2. Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.

Compressor oil: nd-oil 8 or equivalent

  1. Install the o-ring to the cooler refrigerant discharge hose.
  2. Connect the cooler refrigerant discharge hose to the cooler compressor with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

  1. Connect no. 1 Cooler refrigerant suction hose

Toyota RAV4. Connect no. 1 Cooler refrigerant suction hose


  1. Remove the attached vinyl tape from the hose.
  2. Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.

Compressor oil: nd-oil 8 or equivalent

  1. Install the o-ring to the cooler refrigerant suction hose.
  2. Connect the cooler refrigerant suction hose to the cooler compressor with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

  1. Install fan and generator v belt (see page em-8)

  2. Connect cable to negative battery terminal

  3. Charge refrigerant (see page ac-172)

  4. Warm up engine (see page ac-173)
  5. Check for leakage of refrigerant (see page ac-173)

Compressor and pulley (for 2az-fe)
Components Removal Discharge refrigerant from refrigeration system (see page ac-172) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconne ...

Condenser
Components On-vehicle inspection Inspect cooler condenser assembly If the fins of the cooler condenser are dirty, clean them with water. Dry the fins with compressed air. Notic ...

Other materials:

If your vehicle overheats
The following may indicate that your vehicle is overheating. The high engine coolant temperature warning light  Comes on or a loss of engine power is experienced. (For example, the vehicle speed does not increase.) Steam comes out from under the hood. Correction procedures Stop ...

Air mix damper control servo motor circuit (passenger side)
Description The air mix damper servo sends pulse signals to indicate the damper position to the air conditioning amplifier. The air conditioning amplifier activates the motor (normal or reverse) based on these signals to move the air mix damper (passenger seat) to the appropriate position ...

General maintenance (2005/11-2006/01)
General notes Maintenance requirements vary depending on the country. Check the maintenance schedule in the owner's manual supplement. Following the maintenance schedule is mandatory. Determine the appropriate time to service the vehicle using either miles driven or time elapsed ...

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