Toyota RAV4 (XA40) 2013-2018 Service Manual: Compressor circuit
Description
When the a/c switch is turned on, the magnetic clutch on signal is sent from the air conditioning amplifier. Then the mg clt relay turns on to operate the magnetic clutch.
Wiring diagram
Inspection procedure
Inspection procedure
- Perform active test by intelligent tester (a/c mag clutch)
- Connect the intelligent tester (with can vim) to the dlc3.
- Turn the ignition switch on and turn the intelligent tester main switch on.
- Select the item below in the active test and then check that the compressor magnetic relay operates.
- Inspect fuse (ecu-ig1)
- Remove the ecu-ig1 fuse from the instrument panel junction block.
- Measure the resistance of the fuse.
Standard resistance:
below 1
- Inspect magnetic clutch relay (marking: mg clt)
- Remove the magnetic clutch relay from the engine room no. 1 Relay block.
- Measure the resistance of the relay.
Standard resistance
- Check wire harness (air conditioning amplifier - battery)
- Disconnect the e36 amplifier connector.
- Measure the voltage of the wire harness side connector.
Standard voltage 
- Check air conditioning amplifier (mgc voltage)
- Remove the air conditioning amplifier with its connectors still connected.
- Measure the voltage of the connector.
Standard voltage 
- Check magnetic clutch
- Disconnect the b47 magnetic clutch connector.
- Connect the battery's positive (+) lead to terminal 3 of the magnetic clutch and the negative (-) lead to the body ground.
Ok: magnetic clutch is engaged.
Repair or replace wire harness (magnetic clutch - ecu-ig1)
Blower motor circuit
Description
When the heater control (blower switch) is set to position 1 or higher, the
contact of the htr relay is
closed, current flows to the blower motor, and the blower motor operates. The
...
Ig power source circuit
Description
This is the main power source supplied to the air conditioning amplifier when
the ignition switch is on.
This power source is used for operating components, such as the air condition ...
Other materials:
Diagnosis system
Description
Power door lock control system data can be read in the
data link connector 3 (dlc3) of the vehicle. When the
system seems to be malfunctioning, use the intelligent
tester to check for malfunctions and perform repairs.
Check dlc3
The ecu uses iso 15765-4 for communi ...
Torque converter and drive plate
Inspection
Inspect torque converter clutch assembly
Inspect the one-way clutch.
Install sst to the inner race of the one-way
clutch.
Sst 09350-32014 (09351-32010)
Set sst so that it fits in the notch of the
converter hub and in the outer race of the oneway
clutch.
...
Inspection
Inspect oil pump assembly
Turn the drive gear with 2 screwdrivers and make
sure it rotates smoothly.
Notice:
Be careful not to damage the oil seal lip.
Inspect clearance of oil pump assembly
Push the driven gear to one side of the body. Using
a feeler gauge, measur ...
