Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove radio setting condenser

Toyota RAV4. Remove radio setting condenser


  1. Remove the bolt and condenser.
  1. Remove oil pressure switch

Toyota RAV4. Remove oil pressure switch


  1. Using a 24 mm deep socket wrench, remove the sensor.
  1. Remove engine coolant temperature sensor

Toyota RAV4. Remove engine coolant temperature sensor


  1. Using sst, remove the sensor and gasket.

Sst 09817-33190

  1. Remove camshaft position sensor

Toyota RAV4. Remove camshaft position sensor


  1. remove the bolt and sensor.
  1. Remove no. 2 Camshaft bearing

Toyota RAV4. Remove no. 2 Camshaft bearing


  1. Remove the no. 2 Camshaft bearing.
  1. Remove no. 1 Camshaft bearing

  1. Remove the no. 1 Camshaft bearing.
  1. Remove valve lifter

Toyota RAV4. Emove valve lifter


Hint:

Arrange the valve lifters in the correct order.

  1. Remove intake valve

Toyota RAV4. Remove intake valve


  1. Place the cylinder head on wooden blocks.
  2. Using sst, compress the spring, then remove the 2 retainer locks.

Sst 09202-70020 (09202-00010)

Toyota RAV4. Remove intake valve


  1. Remove the retainer, spring and valve from the cylinder head.

Hint:

Arrange the removed parts in the correct order.

  1. Remove exhaust valve

  1. Place the cylinder head on wooden blocks.
  2. Using sst, compress the spring, then remove the 2 retainer locks.

Sst 09202-70020 (09202-00010)

Toyota RAV4. Remove exhaust valve


Toyota RAV4. Remove exhaust valve


  1. Remove valve spring seat

  1. Using compressed air and a magnetic finger, remove the spring seat by blowing air.

Hint:

Arrange the valves, valve springs, spring seats and spring retainers in the correct order.

Toyota RAV4. Remove valve spring seat


  1. Remove valve stem oil seal


  1. Using needle-nose pliers, remove the 16 oil seals.
Removal
Discharge fuel system pressure (see page fu-9) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) batte ...

Inspection
Inspect cylinder head for warpage Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces of the cylinder block and manifolds. Maximum warpage: ...

Other materials:

Precaution
Caution: Replace the faulty parts of the seat belt systems (outer belt, inner belt, bolts, nuts, adjustable shoulder anchor, tether anchor hardware and other related parts). When inspecting a vehicle that was in a collision, be sure to check all of the seat belt systems regardless of whethe ...

Symptom simulation
Hint: The most difficult case in troubleshooting is when no problem symptoms occur. In such a case, a thorough problem analysis must be carried out. A simulation of the same or similar conditions and environment in which the problem occurred in the customer's vehicle should be carried out. No ...

Adjusting the mirrors
Make sure that you can see backward clearly by adjusting the inside and outside rear view mirrors properly. Caution Observe the following precautions. Failure to do so may result in death or serious injury. Do not adjust the position of the driver’s seat while driving. Doing so could ...

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