Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly

  1. Remove radio setting condenser

Toyota RAV4. Remove radio setting condenser


  1. Remove the bolt and condenser.
  1. Remove oil pressure switch

Toyota RAV4. Remove oil pressure switch


  1. Using a 24 mm deep socket wrench, remove the sensor.
  1. Remove engine coolant temperature sensor

Toyota RAV4. Remove engine coolant temperature sensor


  1. Using sst, remove the sensor and gasket.

Sst 09817-33190

  1. Remove camshaft position sensor

Toyota RAV4. Remove camshaft position sensor


  1. remove the bolt and sensor.
  1. Remove no. 2 Camshaft bearing

Toyota RAV4. Remove no. 2 Camshaft bearing


  1. Remove the no. 2 Camshaft bearing.
  1. Remove no. 1 Camshaft bearing

  1. Remove the no. 1 Camshaft bearing.
  1. Remove valve lifter

Toyota RAV4. Emove valve lifter


Hint:

Arrange the valve lifters in the correct order.

  1. Remove intake valve

Toyota RAV4. Remove intake valve


  1. Place the cylinder head on wooden blocks.
  2. Using sst, compress the spring, then remove the 2 retainer locks.

Sst 09202-70020 (09202-00010)

Toyota RAV4. Remove intake valve


  1. Remove the retainer, spring and valve from the cylinder head.

Hint:

Arrange the removed parts in the correct order.

  1. Remove exhaust valve

  1. Place the cylinder head on wooden blocks.
  2. Using sst, compress the spring, then remove the 2 retainer locks.

Sst 09202-70020 (09202-00010)

Toyota RAV4. Remove exhaust valve


Toyota RAV4. Remove exhaust valve


  1. Remove valve spring seat

  1. Using compressed air and a magnetic finger, remove the spring seat by blowing air.

Hint:

Arrange the valves, valve springs, spring seats and spring retainers in the correct order.

Toyota RAV4. Remove valve spring seat


  1. Remove valve stem oil seal


  1. Using needle-nose pliers, remove the 16 oil seals.
Removal
Discharge fuel system pressure (see page fu-9) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) batte ...

Inspection
Inspect cylinder head for warpage Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces of the cylinder block and manifolds. Maximum warpage: ...

Other materials:

Luggage compartment features
Cargo hooks Raise the hooks to use. The cargo hooks are provided for securing loose items. Caution When the cargo hooks are not in use To avoid injury, always return the cargo hooks to their stowed positions. Grocery bag hooks Notice Grocery bag hook weight capacity Do not hang ...

Reassembly
V Attach the 7 outside moulding retainers to install the extension. Install front bumper extension rh (for wide body) Hint: Use the same procedures described for the lh side. Install front bumper hole cover lh (w/o fog light) Install the bumper hole cover with ...

Air mix damper control servo motor circuit (driver side)
Description The air mix damper servo sends pulse signals to indicate the damper position to the air conditioning amplifier. The air conditioning amplifier activates the motor (normal or reverse) based on these signals to move the air mix damper (driver seat) to the appropriate position. T ...

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