Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove radio setting condenser

Toyota RAV4. Remove radio setting condenser


  1. Remove the bolt and condenser.
  1. Remove oil pressure switch

Toyota RAV4. Remove oil pressure switch


  1. Using a 24 mm deep socket wrench, remove the sensor.
  1. Remove engine coolant temperature sensor

Toyota RAV4. Remove engine coolant temperature sensor


  1. Using sst, remove the sensor and gasket.

Sst 09817-33190

  1. Remove camshaft position sensor

Toyota RAV4. Remove camshaft position sensor


  1. remove the bolt and sensor.
  1. Remove no. 2 Camshaft bearing

Toyota RAV4. Remove no. 2 Camshaft bearing


  1. Remove the no. 2 Camshaft bearing.
  1. Remove no. 1 Camshaft bearing

  1. Remove the no. 1 Camshaft bearing.
  1. Remove valve lifter

Toyota RAV4. Emove valve lifter


Hint:

Arrange the valve lifters in the correct order.

  1. Remove intake valve

Toyota RAV4. Remove intake valve


  1. Place the cylinder head on wooden blocks.
  2. Using sst, compress the spring, then remove the 2 retainer locks.

Sst 09202-70020 (09202-00010)

Toyota RAV4. Remove intake valve


  1. Remove the retainer, spring and valve from the cylinder head.

Hint:

Arrange the removed parts in the correct order.

  1. Remove exhaust valve

  1. Place the cylinder head on wooden blocks.
  2. Using sst, compress the spring, then remove the 2 retainer locks.

Sst 09202-70020 (09202-00010)

Toyota RAV4. Remove exhaust valve


Toyota RAV4. Remove exhaust valve


  1. Remove valve spring seat

  1. Using compressed air and a magnetic finger, remove the spring seat by blowing air.

Hint:

Arrange the valves, valve springs, spring seats and spring retainers in the correct order.

Toyota RAV4. Remove valve spring seat


  1. Remove valve stem oil seal


  1. Using needle-nose pliers, remove the 16 oil seals.
Removal
Discharge fuel system pressure (see page fu-9) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) batte ...

Inspection
Inspect cylinder head for warpage Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces of the cylinder block and manifolds. Maximum warpage: ...

Other materials:

Brake warning light remains on
Description If any of the following conditions are detected, the brake warning light remains on: The ecu connectors are disconnected from the skid control ecu. The brake fluid level is insufficient. The parking brake is applied. The ebd is defective. Wiring diagram Inspection p ...

Precaution
Handling precautions for srs airbag system Handling precautions for srs airbag system (see page rs-1). Handling precautions for steering column When handling the steering column assembly. Avoid any impact to the steering column assembly, especially to the motor or ...

Data list / active test (2006/01- )
Read data list Hint: Using the intelligent tester's data list allows switch, sensor, actuator and other item values to be read without removing any parts. Reading the data list early in troubleshooting is one way to save time. Connect the intelligent tester (with can vim) to the ...

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