Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly (2006/01- )

  1. Remove front axle inboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle inboard joint boot no. 2 Clamp


  1. One touch type: using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot clamp

Toyota RAV4. Remove front axle inboard joint boot clamp


  1. One touch type: using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot

  1. Remove the boot from the inboard joint.
  1. Remove front drive inboard joint assembly lh

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Remove any old grease from the inboard joint.
  2. Put matchmarks on the inboard joint and outboard joint shaft.

Notice:

Do not punch the marks.

  1. Remove the inboard joint from the outboard joint shaft.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Using a snap ring expander, remove the shaft snap ring.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Put matchmarks on the outboard joint shaft and tripod joint.

Notice:

Do not punch the marks.

  1. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.

Notice:

Do not tap the rollers.

  1. Remove the inboard joint boot.
  1. Remove front drive inboard joint assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper clamp lh

Toyota RAV4. Remove front drive shaft damper clamp lh


  1. One touch type: using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.
  1. Remove front drive shaft damper lh

  1. Remove the front drive shaft damper from the outboard joint shaft.
  1. Remove front axle outboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle outboard joint boot no. 2 Clamp


  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot clamp

Toyota RAV4. Remove front axle outboard joint boot clamp


  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot

Toyota RAV4. Remove front axle outboard joint boot


  1. Remove the outboard joint boot from the outboard joint shaft.
  2. Remove any old grease from the outboard joint.
  1. Remove front drive shaft hole snap ring lh

Toyota RAV4. Remove front drive shaft hole snap ring lh


  1. Using a screwdriver, remove the hole snap ring.
  1. Remove front drive shaft dust cover lh

Toyota RAV4. Remove front drive shaft dust cover lh


  1. Using sst and a press, press out the shaft dust cover.

Sst 09950-00020

Notice:

Be careful not to drop the inboard joint.

  1. Remove front drive shaft dust cover rh

Hint:

Use the same procedures described for the lh side.

  1. Remove drive shaft bearing case (for rh)

Toyota RAV4. Remove drive shaft bearing case (for rh)


  1. Using a screwdriver, remove the bearing case snap ring.

Toyota RAV4. Remove drive shaft bearing case (for rh)


  1. Using a press, press out the drive shaft bearing case.

Hint:

Be careful not to drop the inboard joint.

  1. Remove front drive shaft dust cover (for rh)

Toyota RAV4. Remove front drive shaft dust cover (for rh)


  1. Using sst and a press, press out the drive shaft dust cover.

Sst 09950-00020

Notice:

Be careful not to drop the inboard joint.

  1. Remove front drive shaft bearing

  1. Using a snap ring expander, remove the snap ring.

Toyota RAV4. Remove front drive shaft bearing


  1. Using sst and a press, press out the drive shaft bearing.

Sst 09527-10011

  1. Remove the bearing case snap ring.
Disassembly (2005/11-2006/01)
Remove front axle inboard joint boot no. 2 Clamp lh One touch type: Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration. Claw engagement t ...

Reassembly (2005/11-2006/01)
Install drive shaft bearing case subassembly Using sst and a press, press in the drive shaft bearing case to the inboard joint rh. Sst 09527-10011, 09710-04081 Notice: The bearing ...

Other materials:

Precaution
Caution: The vehicle is equipped with a supplemental restraint system (srs), which consists of a steering pad, front passenger airbag, curtain shield airbag, front seat side airbag, seat belt pretensioner, center airbag sensor, front airbag sensor, side airbag sensor, rear airbag senso ...

Srs airbag instructions for canadian owners (in french)
The following is a french explanation of srs airbag instructions extracted from the srs airbag section in this manual. See the srs airbag section for more detailed srs airbag instructions in english. Coussins gonflables srs avant Coussin gonflable srs du conducteur/coussin gonflable srs ...

Components
(2005/11-2006/01) ...

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