Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly (2005/11-2006/01)

  1. Remove front axle inboard joint boot no. 2 Clamp lh

  1. One touch type:
  1. Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.

Toyota RAV4. Remove front axle inboard joint boot no. 2 Clamp lh


  1. Claw engagement type:
  1. Using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot no. 2 Clamp rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front axle inboard joint boot clamp lh

Toyota RAV4. Remove front axle inboard joint boot clamp lh


  1. One touch type:
  1. Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  1. Claw engagement type:

Using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.

  1. Remove front axle inboard joint boot clamp rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front axle inboard joint boot

  1. Remove the boot from the inboard joint.
  1. Remove front drive inboard joint assembly lh

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Remove any old grease from the inboard joint.
  2. Put matchmarks on the inboard joint and outboard joint shaft.

Notice:

Do not punch the marks.

  1. Remove the inboard joint from the outboard joint shaft.
  2. Using a snap ring expander, remove the shaft snap ring.

Toyota RAV4. Remove front drive inboard joint assembly lh


Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Put matchmarks on the outboard joint shaft and tripod joint.

Notice:

Do not punch the marks.

  1. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.

Notice:

Do not tap the rollers.

  1. Remove the inboard joint boot.
  1. Remove front drive shaft damper clamp lh

Toyota RAV4. Remove front drive shaft damper clamp lh


  1. One touch type:
  1. Using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.
  1. Claw engagement type:

Using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.

  1. Remove front drive shaft damper lh

  1. Remove the front drive shaft damper from the outboard joint shaft.
  1. Remove front axle outboard joint boot no. 2 Clamp lh

Toyota RAV4. Remove front axle outboard joint boot no. 2 Clamp lh


  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot clamp lh

  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.

Toyota RAV4. Remove front axle outboard joint boot clamp lh


  1. Remove front axle outboard joint boot

  1. Remove the outboard joint boot from the outboard joint shaft.
  2. Remove any old grease from the outboard joint.
  1. Remove front drive shaft hole snap ring lh

Toyota RAV4. Remove front drive shaft hole snap ring lh


  1. Using a screwdriver, remove the hole snap ring.
  1. Remove front drive shaft dust cover lh

Toyota RAV4. Remove front drive shaft dust cover lh


  1. Using sst and a press, press out the shaft dust cover

Sst 09950-00020

Notice:

Be careful not to drop the inboard joint

  1. Remove front drive shaft dust cover rh

Hint:

Use the same procedures described for the lh side.

  1. Remove drive shaft bearing case

Toyota RAV4. Remove drive shaft bearing case


  1. Using a screwdriver, remove the bearing case snap ring.

Toyota RAV4. Remove drive shaft bearing case


  1. Using a press, press out the drive shaft bearing case.

Hint:

Be careful not to drop the inboard joint

  1. Remove front drive shaft dust cover

Toyota RAV4. Remove front drive shaft dust cover


  1. Using sst and a press, press out the drive shaft dust cover.

Sst 09950-00020

Hint:

Be careful not to drop the inboard joint

  1. Remove front drive shaft bearing

Toyota RAV4. Remove front drive shaft bearing


  1. Using a snap ring expander, remove the snap ring.

Toyota RAV4. Remove front drive shaft bearing


  1. Using sst and a press, press out the drive shaft bearing.

Sst 09527-10011

  1. Remove the snap ring.
Removal (2006/01- )
Remove front wheel Drain automatic transaxle fluid Drain the automatic transaxle fluid for u140f (see page ax-147). Drain the automatic transaxle fluid for u241e (see page ax-146). ...

Disassembly (2006/01- )
Remove front axle inboard joint boot no. 2 Clamp One touch type: using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration. Claw engagement type: usin ...

Other materials:

Removal
Discharge fuel system pressure (see page fu-9) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove hood sub-assembly ( ...

Reassembly
Hint: When installing the ornament plate and emblem, heat the radiator grille, ornament plate and emblem using a heat light. Standard heating temperature Notice: Do not heat the emblem base and emblem excessively. Install radiator grille emblem Attach the 4 claws to install the radi ...

Fail-safe chart
Fail-safe chart This function minimizes the loss of the ect functions when a malfunction occurs in a sensor or solenoid. Automatic transmission fluid (atf) temperature sensor: when the atf temperature sensor has a malfunction, o/d up-shift is prohibited Counter gear speed sensor n ...

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