Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal (2006/01- )

  1. Remove front wheel

  2. Drain automatic transaxle fluid

  1. Drain the automatic transaxle fluid for u140f (see page ax-147).
  2. Drain the automatic transaxle fluid for u241e (see page ax-146).
  3. Drain the automatic transaxle fluid for u151e (see page ax-172).
  1. Remove front axle hub nut (see page ah-8)

  2. Disconnect front speed sensor lh

  1. Disconnect the speed sensor (see page bc-191).
  1. Remove front speed sensor rh

Hint:

Use the same procedures described for the lh side.

  1. Disconnect front disc brake cylinder assembly lh (see page br-40)

  2. Disconnect front disc brake cylinder assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front stabilizer link assembly lh (see page sp-30)

  2. Remove front stabilizer link assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Disconnect front suspension lower no. 1 Arm sub-assembly lh (see page sp-21)

  2. Disconnect front suspension lower no. 1 Arm sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Disconnect steering knuckle with axle hub lh

Toyota RAV4. Disconnect steering knuckle with axle hub lh


  1. Put matchmarks on the drive shaft and axle hub.

Notice:

Do not punch the marks.

  1. Using a plastic-faced hammer, disconnect the steering knuckle with axle hub.

Notice:

Be careful not to damage the boot and speed sensor rotor.

Do not excessively push out the drive shaft from the axle assembly.

  1. Disconnect steering knuckle with axle hub rh

Hint:

Use the same procedures described for the lh side.

  1. Disconnect tie rod end sub-assembly lh (see page ps-42)

  2. Disconnect tie rod end sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft assembly lh

Toyota RAV4. Remove front drive shaft assembly lh


  1. Using sst, remove the front drive shaft.

Sst 09520-01010, 09520-24010 (09520-32040)

Notice:

  1. Remove front drive shaft assembly rh

Toyota RAV4. Remove front drive shaft assembly rh


  1. Remove the 2 bolts and pull out the drive shaft together with the drive shaft bearing case
  2. Remove the drive shaft from the transaxle.

Notice:

  1. Fix front axle assembly

Toyota RAV4. Fix front axle assembly


Notice:

The hub bearing could be damaged if it is subjected to the vehicle weight, such as when moving the vehicle with the drive shaft removed. Therefore, if it is absolutely necessary to place the vehicle weight on the hub bearing, first support it with sst.

Sst 09608-16042 (09608-02021, 09608-02041)

Removal (2005/11-2006/01)
Remove front wheel Drain automatic transaxle fluid Drain the automatic transaxle fluid for u140f (see page ax-147). Drain the automatic transaxle fluid for u241e (see page ax-146). ...

Disassembly (2005/11-2006/01)
Remove front axle inboard joint boot no. 2 Clamp lh One touch type: Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration. Claw engagement t ...

Other materials:

Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove air cleaner cap (see page es-411) Remove air cleaner case ...

Reassembly
Install wiring harness clamp bracket Install the bracket with the bolt. Install elbow tube Install straight pin Using a plastic hammer, install the 4 straight pins to the rear differential carrier. Thoroughly clean oil and water from the surface of the rear different ...

Inspection
Inspect rear stabilizer link assembly lh As shown in the illustration, move the ball joint stud back and forth 5 times before installing the nut. Using a torque wrench, turn the nut continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the fifth turn. ...

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