Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal (2005/11-2006/01)

  1. Remove front wheel

  2. Drain automatic transaxle fluid

  1. Drain the automatic transaxle fluid for u140f (see page ax-147).
  2. Drain the automatic transaxle fluid for u241e (see page ax-146).
  1. Remove front axle hub nut (see page ah-6)

  2. Disconnect front speed sensor lh

  1. Disconnect the speed sensor (see page bc-191).
  1. Disconnect front speed sensor rh

Hint:

Use the same procedures described for the lh side.

  1. Disconnect front disc brake cylinder assembly lh (see page br-40)

  2. Disconnect front disc brake caliper assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front stabilizer link assembly lh (see page sp-30)

  2. Remove front stabilizer link assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Disconnect front suspension lower no. 1 Arm sub-assembly lh (see page ah-7)

  2. Disconnect front suspension lower no. 1 Arm sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Disconnect steering knuckle with axle hub lh

Toyota RAV4. Disconnect steering knuckle with axle hub lh


  1. Put matchmarks on the drive shaft and axle hub.

Notice:

Do not punch the marks.

  1. Using a plastic-faced hammer, disconnect the steering knuckle with axle hub.

Notice:

Be careful not to damage the boot and speed sensor rotor.

Do not excessively push out the drive shaft from the axle assembly.

  1. Disconnect steering knuckle with axle hub rh

Hint:

Use the same procedures described for the lh side.

  1. Disconnect tie rod end sub-assembly lh (see page ps-42)

  2. Disconnect tie rod end sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft assembly

    lh

Toyota RAV4. Remove front drive shaft assembly lh


  1. Using sst, remove the front drive shaft.

Sst 09520-01010, 09520-24010 (09520-32040)

Notice:

  1. Remove front drive shaft assembly rh

Toyota RAV4. Remove front drive shaft assembly rh


  1. Remove the 2 bolts and pull out the drive shaft together with the drive shaft bearing case.
  2. Remove the drive shaft from the transaxle.

Notice:

  1. Fix front axle assembly

Toyota RAV4. Fix front axle assembly


Notice:

The hub bearing could be damaged if it is subjected to the vehicle weight, such as when moving the vehicle with the drive shaft removed. Therefore, if it is absolutely necessary to place the vehicle weight on the hub bearing, first support it with sst.

Sst 09608-16042 (09608-02021, 09608-02041)

Front drive shaft assembly (for 2wd)
Components (2005/11-2006/01) Components (2006/01- ) ...

Removal (2006/01- )
Remove front wheel Drain automatic transaxle fluid Drain the automatic transaxle fluid for u140f (see page ax-147). Drain the automatic transaxle fluid for u241e (see page ax-146). ...

Other materials:

Check 4wd control ecu (for 4wd)
Notice: Turn the ignition switch off before measuring the resistances of the main wire and branch wire. After the ignition switch is turned off, check that the key reminder warning system and light reminder warning system are not in operation. Before measuring the resistance, leave the ...

Removal (2005/11-2006/01)
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove roof headlining assembly Remove the roof headlining (see page ir ...

Exhaust gas precautions
Harmful substance to the human body is included in exhaust gases if inhale. Caution Exhaust gases include harmful carbon monoxide (co), which is colorless and odorless. Observe the following precautions. Failure to do so may cause exhaust gases enter the vehicle and may lead to an accident c ...

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