Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disposal

Hint:

When scrapping a vehicle equipped with an srs or disposing of the front passenger side knee airbag, be sure to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the service dept. Of toyota motor sales, u.S.A., Inc.

Caution:

Toyota RAV4. Disposal


  1. Dispose of front passenger airbag assembly together with vehicle

Hint:

Prepare a battery as the power source to deploy the airbag.

  1. Check if sst is functioning properly.

Sst 09082-00700

  1. Connect the sst's red clip to the positive (+) battery terminal and the black clip to the negative (-) battery terminal.

Hint:

The yellow connector will be used to connect to another sst in a later step.

Toyota RAV4. Dispose of front passenger airbag assembly together with vehicle


  1. Press the sst activation switch, and check that the led of the sst activation switch illuminates.

Toyota RAV4. Dispose of front passenger airbag assembly together with vehicle


Caution:

If the led illuminates when the activation switch is not pressed, sst may have a malfunction, in which case that sst should not be used

  1. Disconnect sst from the battery.
  1. Follow the "precaution" (see page rs-1).
  2. Disconnect the cable from the negative (-) battery terminal.

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove the glove compartment door (see page ip- 6).
  2. Install sst.
  1. Disconnect the front passenger airbag connector.

Toyota RAV4. Dispose of front passenger airbag assembly together with vehicle


Notice:

When handling the airbag connector, do not damage the airbag wire harness.

Toyota RAV4. Dispose of front passenger airbag assembly together with vehicle


  1. Connect sst (a) to sst (b). Then connect sst (b)'s connector to the cable.

    Sst 09082-00700, 09082-00780

Notice:

To avoid damaging the sst connector and wire harness, do not lock the secondary lock of the twin lock.

Toyota RAV4. Dispose of front passenger airbag assembly together with vehicle


  1. Move sst at least 10 m (33 ft.) Away from the front side window.
  2. Maintaining enough clearance for the sst wire harness in the front side window, close all doors and windows of the vehicle.

Notice:

Take care not to damage the sst wire harness.

  1. Connect the sst's red clip to the positive (+) battery terminal and the black clip to the negative (-) battery terminal.
  1. Deploy the airbag.
  1. Check that no one is inside the vehicle or within a 10 m (33 ft.) Radius of the vehicle.
  2. Press the sst activation switch and deploy the airbag.

Caution:

Hint:

The airbag is deployed as the sst activation switch led illuminates.

  1. Dispose of only front passenger airbag assembly

Notice:

Hint:

Prepare a battery as the power source to deploy the airbag.

  1. Check if sst is functioning properly.

Sst 09082-00700

Toyota RAV4. Dispose of only front passenger airbag assembly


  1. Connect the sst's red clip to the positive (+) battery terminal and the black clip to the negative (-) battery terminal.

Hint:

The yellow connector will be used to connect to another sst in a later step.

Toyota RAV4. Dispose of only front passenger airbag assembly


  1. Press the sst activation switch, and check that the led of the sst activation switch illuminates.

Caution:

If the led illuminates when the activation switch is not pressed, sst may have a malfunction, in which case that sst should not be used.

  1. Disconnect sst from the battery.
  1. Remove the front passenger airbag (see page rs- 350).

Caution:

Toyota RAV4. Dispose of only front passenger airbag assembly


  1. Using service wire harnesses for the vehicle, tie down the airbag to a tire.

Wire harness: stripped wire harness section

1.25 Mm2 or more (0.0019 In.2 Or more)

Notice:

Use a tire that you are planning to throw away, as the airbag deployment may damage the tire.

Caution:

Do not use wire harnesses that are too thin or any other substitute items to tie down the front passenger airbag. They may snap when the airbag deploys. Always use vehicle wire harnesses that have an area of at least 1.25 Mm2 (0.0019 In.2).

Hint:

To calculate the area of the stripped wire harness section:

Area = 3.14 X diameter2 /4

  1. Position the airbag inside the tire so that the brackets contact the tire.

Tire size: width minimum: 185 mm (7.28 In.) Inner diameter minimum: 360 mm (14.17 In.)

  1. Wind 3 wire harnesses at least twice around the airbag brackets and tire.

Toyota RAV4. Dispose of only front passenger airbag assembly


Caution:

  1. Install sst.
  1. Connect the sst connector to the airbag.

    Sst 09082-00780

  1. Place the tires.

Toyota RAV4. Dispose of only front passenger airbag assembly


  1. Place at least 2 tires under the tire to which the airbag is tied.
  2. Place at least 2 tires on top of the tire to which the airbag is tied. The top tire should have a disc wheel installed.

Notice:

  1. Tie the tires together with 2 wire harnesses.

Toyota RAV4. Dispose of only front passenger airbag assembly


  1. Install sst.

Toyota RAV4. Dispose of only front passenger airbag assembly


  1. Connect the sst connector.

Sst 09082-00700

Notice:

To avoid damaging the sst connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the sst wire harness inside the tire.

  1. Deploy the airbag.
  1. Connect the sst's red clip to the positive (+) battery terminal and the black clip to the negative (-) battery terminal.
  2. Check that no one is within a 10 m (33 ft.) Radius of the airbag.
  3. Press the sst activation switch and deploy the airbag.

Caution:

When deploying the airbag, make sure that no one is near the tires.

Hint:

The airbag is deployed as the sst activation switch led illuminates.

Toyota RAV4. Dispose of only front passenger airbag assembly


  1. Dispose of the airbag.

Caution:

  1. Remove the airbag from the tire.
  2. Place the airbag in a plastic bag, tie it tightly and dispose of it in the same way as other general parts.
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