Toyota RAV4 manuals

Toyota RAV4 Service Manual: How to proceed with troubleshooting (2005/11-2006/01)

Hint:

  1. Vehicle brought to workshop


  1. Customer problem analysis and symptom check


  1. Inspect battery voltage

Standard voltage: 11 to 14 v

If the voltage is below 11 v, recharge or replace the battery before proceeding.


  1. Check can communication system*

  1. Use the intelligent tester to check if the can communication system is functioning.

Result




  1. Check dtc*

  1. Check for dtcs and write down any dtcs that are output.
  2. Clear the dtcs.
  3. Recheck for dtcs. Based on the dtcs output above, try to cause output of the air conditioning system dtc by simulating the operation indicated by the dtc.

Result




  1. Refer to problem symptoms table

Result




  1. Overall analysis and troubleshooting*

  1. Data list / active test (see page ac-127)
  2. Terminals of ecu (see page ac-122)


  1. Adjust, repair or replace


  1. Confirmation test


End

System description
General The air conditioning system has the following features: The air conditioning amplifier controls the operation of parts, such as the a/c compressor, automatically in accord ...

How to proceed with troubleshooting (2006/01- )
Hint: Use these procedures to troubleshoot the air conditioning system *: Use the intelligent tester. Vehicle brought to workshop Customer problem analysis and symptom check ...

Other materials:

Inspection
Inspect generator brush holder assembly Using a vernier caliper, measure the brush length. Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.) Minimum length: 4.5 Mm (0.177 In.) If the brush length is less than the minimum, replace the generator brush holder assembly. Inspe ...

Symptom confirmation and diagnostic trouble code
Hint: The diagnostic system in the rav4 has various functions. The first function is the diagnostic trouble code (dtc) check. A dtc is a code stored in the ecu memory whenever a malfunction in the signal circuits to the ecu occurs. In a dtc check, a previous malfunction's dtc can be ch ...

Reassembly
Hint: Use high-temperature grease to lubricate the bearings, gears, return spring and steel ball when assembling the starter. Install planetary gear Apply grease to the planetary gears and pin parts of the planetary shaft. Install the 3 planetary gears. Install starter arm ...

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