Toyota RAV4 manuals

Toyota RAV4 Service Manual: Inspection

  1. Inspect automatic transaxle oil panel sub-assembly

Toyota RAV4. Inspect automatic transaxle oil panel sub-assembly


  1. Remove the magnets and use them to collect any steel chips. Examine the chips and particles in the pan and on the magnet to determine what type of wear has occurred in the transaxle.

    Steel (magnetic): bearing gear and plate wear brass (non-magnetic): bush wear

  1. Inspect input shaft end play

Toyota RAV4. Inspect input shaft end play


  1. Using a dial indicator, measure the input shaft end play.

Standard end play: 0.262 To 1.249 Mm (0.0103 To 0.0492 In.)

  1. Inspect multiple disc clutch hub

Toyota RAV4. Inspect multiple disc clutch hub


  1. Using a caliper gauge, measure the inside diameter of the forward clutch hub bushing.

Standard inside diameter: 23.025 To 23.045 Mm (0.9065 To 0.9073 In.)

Maximum inside diameter: 23.09 Mm (0.9091 In.)

Notice:

If the inside diameter is greater then the maximum, replace the forward clutch hub.

  1. Inspect no. 2 Underdrive clutch disc

  1. Check to see if the sliding surface of the disc, plate and flange are worn or burnt.

    If necessary, replace them.

Toyota RAV4. Inspect no. 2 Underdrive clutch disc


Notice:

  1. Inspect underdrive brake return spring sub-assembly

  1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

Standard free length: 14.04 Mm (0.5528 In.)

Toyota RAV4. Inspect underdrive brake return spring sub-assembly


  1. Inspect 2nd brake clutch disc

  1. Check to see if the sliding surface of the disc, plate and flange are worn or burnt.

    If necessary, replace them.

Toyota RAV4. Inspect 2nd brake clutch disc


Notice:

  1. Inspect 1st and reverse brake clutch disc

Toyota RAV4. Inspect 1st and reverse brake clutch disc


  1. Check to see if the sliding surface of the disc, plate and flange are worn or burnt.

    If necessary, replace them.

Notice:

  1. Inspect 1st and reverse brake return spring sub-assembly

Toyota RAV4. Inspect 1st and reverse brake return spring sub-assembly


  1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

Standard free length: 15.51 Mm (0.6106 In.)

  1. Inspect underdrive 1-way clutch assembly

Toyota RAV4. Inspect underdrive 1-way clutch assembly


  1. Install the underdrive clutch assembly to the 1-way clutch. Rotate the underdrive clutch assembly to check the rotating direction for the lock or free operation.
Disassembly
Remove park/neutral position switch assembly Remove the nut, washer and control shaft lever. Using a screwdriver, pry off the lock plate. Remove the nut and lock plate. ...

Reassembly
Bearing position Standard bearing position Install differential gear lube apply tube Install the apply tube and clamp to the transaxle housing with the bolt. Torque: ...

Other materials:

Problem symptoms table (2005/11-2006/01)
Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace p ...

Unmatched encryption code
Description This dtc is output when a key with an incomplete key code is inserted into the ignition key cylinder. Inspection procedure Reregister key Clear the dtc (see page ei-18). Reregister the key code with the transponder key ecu (see page ei-5) Check that the engine ...

Check mode procedure
Description Check mode has a higher sensitivity to malfunctions and can detect malfunctions that normal mode cannot detect. Check mode can also detect all the malfunctions that normal mode can detect. In check mode, dtcs are detected with 1 trip detection logic. Check mode pro ...

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