Toyota RAV4 Service Manual: Installation
Hint:
- Use the same procedures for the rh side and lh side.
- The procedures listed below are for the lh side.
- When installing the moulding, heat the vehicle body and moulding using a heat light.
Standard heating temperature 
Notice:
Do not heat the vehicle body and moulding excessively.
- Install no. 1 Rocker panel moulding retainer lh
- Install the 2 retainers with the 4 screws.
- Install quarter opening retainer lh
- Install the retainer with the 4 screws.
- Install no. 2 Rocker panel moulding retainer lh
- Install the retainer with the 2 screws.
- Install rear quarter outside moulding lh
- Attach the 5 clips to install the moulding.
- Using an air riveter or hand riveter with a nose piece, strike 2 rivets to the vehicle to install the rear quarter outside moulding to the vehicle.
Notice:
If the rivet is not positioned perpendicularly, it will bend the mandrel.
- Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
- Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.
- Do not leave any space between the moulding and door panel. Firmly hold together the 2 items while installing the rivet.
- Install no. 1 Rear wheel opening extension lh
- Attach the 5 clips to install the extension.
Using an air riveter or hand riveter with a nose piece, strike 2 rivets to the vehicle to install the rear wheel opening extension to the vehicle.
Notice:
If the rivet is not positioned perpendicularly, it will bend the mandrel.
- Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
- Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.
- Do not leave any space between the moulding and door panel. Firmly hold together the 2 items while installing the rivet.
- Install no. 2 Rear wheel opening extension lh
- Attach the clip to install the extension.
Install the screw and clip.
- Install front fender moulding subassembly lh
- Attach the 9 clips to install the extension
- Install the 4 screws and 2 clips.
Removal
Hint:
Use the same procedures for the rh side and lh side.
The procedures listed below are for the lh side.
When removing the moulding, heat the vehicle body and
moulding using a heat light. ...
Back door outside garnish
Components
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
preven ...
Other materials:
Rear differential side gear shaft oil seal
Components
Removal
Drain differential oil (see page df-10)
Remove tailpipe assembly
Remove the tailpipe (see page ex-2).
Remove center exhaust assembly
Remove propeller with center bearing
shaft assembly (see page pr-3)
Remove rear differential carrier subassembl ...
Installation (2005/11-2006/01)
Install front drive shaft assembly lh
Coat the spline of the inboard joint shaft with gear
oil.
Using a brass bar and hammer, align the shaft
splines in the drive shaft.
Notice:
Set the snap ring with the opening side facing
downwards.
Be careful not to damage the oil s ...
Reassembly
Hint:
Use the same procedures for the rh side and lh side.
The procedures listed below are for the lh side.
Install seat lock release band
Install the band with nut.
Hint:
After installing the band, feed it through the
seatback frame hole towards the rear of the vehicle.
I ...