Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal

Hint:

Standard heating temperature


Notice:

Do not heat the vehicle body and moulding excessively.

  1. Remove front fender moulding subassembly lh

  1. Put protective tape around the moulding.
  2. Remove the 4 screws and detach the 2 clips.
  3. Using a moulding remover, detach the 9 clips and remove the moulding.

Notice:

Toyota RAV4. Remove front fender moulding subassembly lh


  1. Remove no. 2 Rear wheel opening extension lh

Toyota RAV4. Remove no. 2 Rear wheel opening extension lh


  1. Put protective tape around the moulding.
  2. Remove the screw.
  3. Using a clip remover, detach the 2 clips and remove the extension.

Notice:

  1. Remove no. 1 Rear wheel opening extension lh

Toyota RAV4. Remove no. 1 Rear wheel opening extension lh


  1. Put protective tape around the extension.
  2. Using a drill bit of less than ö 4 mm (0.16 In.), Drill out the 3 rivet flanges.

Hint:

Wind tape around the drill bit approximately 5 mm (0.20 In.) From the tip of the drill.

Notice:

  1. Continue drilling and push out the remaining rivet fragments using the drill.
  2. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
  3. Using a heat light, heat the extension and vehicle body.
  4. Cut the double-sided tape that holds the moulding to the vehicle body with a knife.

Notice:

  1. Using a moulding remover, detach the 5 clips and remove the extension.

Toyota RAV4. Remove no. 1 Rear wheel opening extension lh


  1. Remove rear quarter outside moulding lh

Toyota RAV4. Remove rear quarter outside moulding lh


  1. Put protective tape around the moulding.
  2. Using a drill bit of less than ö 4 mm (0.16 In.), Drill out the 3 rivet flanges.

Hint:

Wind tape around the drill bit approximately 5 mm (0.20 In.) From the tip of the drill.

Notice:

  1. Continue drilling and push out the remaining rivet fragments using the drill.
  2. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
  3. Using a heat light, heat the moulding and vehicle body.
  4. Using a moulding remover, detach the 5 clips and remove the moulding.

Notice:

Toyota RAV4. Remove rear quarter outside moulding lh


  1. Remove no. 2 Rocker panel moulding retainer lh

Toyota RAV4. Remove no. 2 Rocker panel moulding retainer lh


  1. Remove the 2 screws and retainer.
  1. Remove quarter opening retainer lh

Toyota RAV4. Remove quarter opening retainer lh


  1. Remove the 4 screws and retainer.
  1. Remove no. 1 Rocker panel moulding retainer lh

Toyota RAV4. Remove no. 1 Rocker panel moulding retainer lh


  1. Remove the 4 screws and 2 retainers.
Outside moulding
Components ...

Installation
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. When installing the moulding, heat the vehicle body and moulding using a heat ligh ...

Other materials:

Spiral cable
Components Removal Caution: Be sure to read the precautionary notices concerning the srs airbag system before servicing it (see page rs-1). Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery ...

Disassembly
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Remove no. 1 Rear seat reclining cover lh Remove the 2 screws. Using a screwdriver, detach the 5 claws and remove the cover. Hint: Tape the screwdriver tip before ...

Inspection
Inspect oil pump assembly Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly. Notice: Be careful not to damage the oil seal lip. Inspect clearance of oil pump assembly Push the driven gear to one side of the body. Using a feeler gauge, measur ...

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