Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation

  1. Install knock sensor

Toyota RAV4. Install knock sensor


  1. Install the sensor with the nut.

Torque: 20 n*m (205 kgf*cm, 15 ft.*Lbf)

Notice:

Make sure that the knock sensor is in the correct position.

  1. Connect the sensor connector.
  1. Install intake manifold insulator

Toyota RAV4. Install intake manifold insulator


  1. install the intake manifold insulator onto the cylinder block.
  1. Install intake manifold

Toyota RAV4. Install intake manifold


  1. Install a new gasket into the intake manifold.
  2. Install the intake manifold with the 5 bolts and 2 nuts.

Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)

Toyota RAV4. Install intake manifold


  1. Fit the union to check valve hose into the vacuum hose clamp.
  2. Install the wire harness clamp.
  3. Connect the camshaft timing oil control valve connector.
  4. Connect the union to check valve hose to the brake booster.
  1. Connect heater water outlet hose

  1. Install the heater water outlet hose to the water bypass pipe and heater radiator unit.
  1. Connect heater water inlet hose

  1. Install the heater water inlet hose to the cylinder head and heater radiator unit.
  2. Install the hose clamp.
  1. Install fuel tube

  2. Install fuel delivery pipe (see page fu-13)

  3. Install throttle body (see page es-413)

  4. Install air cleaner cap (see page es-413)

  5. Connect cable to negative battery terminal

  6. Add engine coolant (see page co-6)

  7. Check for engine coolant leakage (see page co-1)

  8. Check for fuel leakage (see page fu-14)

  9. Install no. 1 Engine cover (see page es-414)

Inspection
Inspect knock sensor Measure the resistance of the sensor. Standard resistance If the result is not as specified, replace the knock sensor. ...

Integration relay
On-vehicle inspection Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airb ...

Other materials:

Installation
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Install front door belt moulding assembly lh Attach the claws to install the belt moulding. Hint: Confirm that the moulding is firmly installed. Install outer r ...

If the electronic key does not operate properly (vehicles with a smart key system)
If communication between the electronic key and vehicle is interrupted („_p. 107) Or the electronic key cannot be used because the battery is depleted, the smart key system and wireless remote control cannot be used. In such cases, the doors can be opened and the engine can be started by follo ...

Fuel pump shut off system
To minimize the risk of fuel leakage when the engine stalls or when an airbag inflates upon collision, the fuel pump shut off system stops the supply of fuel to the engine. Follow the procedure below to restart the engine after the system is activated. Vehicles without a smart key system Tu ...

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