Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install sliding roof drive cable

Toyota RAV4. Install sliding roof drive cable


  1. Using a screwdriver, slide the sliding roof drive cable sub-assemblies in the direction indicated by the arrow in the illustration to install them.

Hint:

Tape the screwdriver tip before use.

Toyota RAV4. Install sliding roof drive cable


  1. Engage the 2 claws and install the sliding roof drip channel.

Toyota RAV4. Install sliding roof drive cable


  1. Install the 2 sliding roof side stoppers with the 2 screws.

Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Adjust fully closed position

Toyota RAV4. Adjust fully closed position


  1. Using a screwdriver, slide the sliding roof drive cable lh and rh to align the matchmarks.

Hint:

Tape the screwdriver tip before use.

  1. Install sunshade trim sub-assembly

Toyota RAV4. Install sunshade trim sub-assembly


  1. Insert the sunshade trim into the sliding roof housing.
  1. Install sliding roof drain hose joint lh

Toyota RAV4. Install sliding roof drain hose joint lh


  1. Install the joint with the screw.

    Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Install sliding roof drain hose joint rh

Hint:

Use the same procedures described for the lh side.

  1. Install sliding roof drive gear subassembly

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Install the drive gear with the 2 bolts.

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Attach the claw and install the sliding roof drive gear bracket.
Disassembly
Remove sliding roof drive gear subassembly Remove the claw and room light bracket. Remove the 2 bolts and drive gear. Remove sliding roof drain hose joint lh Rem ...

Installation (2005/11-2006/01)
Install sliding roof weatherstrip Install the sliding roof weatherstrip. Position the joint of the weatherstrip at the rear center. Align the marks on the weatherstrip with the ...

Other materials:

Parking brake assembly
Components Disassembly Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Remove rear wheel Disconnect rear disc brake cylinder mounting lh (see page br-55) Remove parking brake shoe adjusting hole plug Remove t ...

Internal control module random access memory (ram) error
Description The ecm continuously monitors its own internal memory status, internal circuits, and output signals transmitted to the throttle actuator. This self-check ensures that the ecm is functioning properly. If any malfunction is detected, the ecm sets the appropriate dtc and illumina ...

Reassembly
Install cooler (solar sensor) thermistor (for automatic air conditioning system) Install automatic light control sensor (for automatic light control system) Install front passenger airbag assembly (see page rs-351) Install no. 2 Instrument panel register assembly Install no. 1 Ins ...

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