Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install sliding roof drive cable

Toyota RAV4. Install sliding roof drive cable


  1. Using a screwdriver, slide the sliding roof drive cable sub-assemblies in the direction indicated by the arrow in the illustration to install them.

Hint:

Tape the screwdriver tip before use.

Toyota RAV4. Install sliding roof drive cable


  1. Engage the 2 claws and install the sliding roof drip channel.

Toyota RAV4. Install sliding roof drive cable


  1. Install the 2 sliding roof side stoppers with the 2 screws.

Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Adjust fully closed position

Toyota RAV4. Adjust fully closed position


  1. Using a screwdriver, slide the sliding roof drive cable lh and rh to align the matchmarks.

Hint:

Tape the screwdriver tip before use.

  1. Install sunshade trim sub-assembly

Toyota RAV4. Install sunshade trim sub-assembly


  1. Insert the sunshade trim into the sliding roof housing.
  1. Install sliding roof drain hose joint lh

Toyota RAV4. Install sliding roof drain hose joint lh


  1. Install the joint with the screw.

    Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Install sliding roof drain hose joint rh

Hint:

Use the same procedures described for the lh side.

  1. Install sliding roof drive gear subassembly

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Install the drive gear with the 2 bolts.

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Attach the claw and install the sliding roof drive gear bracket.
Disassembly
Remove sliding roof drive gear subassembly Remove the claw and room light bracket. Remove the 2 bolts and drive gear. Remove sliding roof drain hose joint lh Rem ...

Installation (2005/11-2006/01)
Install sliding roof weatherstrip Install the sliding roof weatherstrip. Position the joint of the weatherstrip at the rear center. Align the marks on the weatherstrip with the ...

Other materials:

For vehicles with supplemental restraint system
The rav4 is equipped with a supplemental restraint system (srs). The srs of this vehicle consists of the following: Steering pad Front passenger airbag assembly Front seat side airbag assembly Front seat outer belt assembly with pretensioner Curtain shield Center airbag sensor Fron ...

Diagnostic trouble code chart
If a dtc is displayed during the dtc check, check the circuit listed for the dtc in the table below (refer to the appropriate page). Hint: When the srs warning light remains on and the normal system code is output, a decrease in the source voltage is likely to occur. This malfunction is n ...

Removal
Discharge fuel system pressure (see page fu-9) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove hood sub-assembly ( ...

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