Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install sliding roof drive cable

Toyota RAV4. Install sliding roof drive cable


  1. Using a screwdriver, slide the sliding roof drive cable sub-assemblies in the direction indicated by the arrow in the illustration to install them.

Hint:

Tape the screwdriver tip before use.

Toyota RAV4. Install sliding roof drive cable


  1. Engage the 2 claws and install the sliding roof drip channel.

Toyota RAV4. Install sliding roof drive cable


  1. Install the 2 sliding roof side stoppers with the 2 screws.

Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Adjust fully closed position

Toyota RAV4. Adjust fully closed position


  1. Using a screwdriver, slide the sliding roof drive cable lh and rh to align the matchmarks.

Hint:

Tape the screwdriver tip before use.

  1. Install sunshade trim sub-assembly

Toyota RAV4. Install sunshade trim sub-assembly


  1. Insert the sunshade trim into the sliding roof housing.
  1. Install sliding roof drain hose joint lh

Toyota RAV4. Install sliding roof drain hose joint lh


  1. Install the joint with the screw.

    Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Install sliding roof drain hose joint rh

Hint:

Use the same procedures described for the lh side.

  1. Install sliding roof drive gear subassembly

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Install the drive gear with the 2 bolts.

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Attach the claw and install the sliding roof drive gear bracket.
Disassembly
Remove sliding roof drive gear subassembly Remove the claw and room light bracket. Remove the 2 bolts and drive gear. Remove sliding roof drain hose joint lh Rem ...

Installation (2005/11-2006/01)
Install sliding roof weatherstrip Install the sliding roof weatherstrip. Position the joint of the weatherstrip at the rear center. Align the marks on the weatherstrip with the ...

Other materials:

Data list / active test
Read data list Hint: Using the intelligent tester's data list allows switch, sensor, actuator and other item values to be read without removing any parts. Reading the data list early in troubleshooting is one way to save time. Connect the intelligent tester (with can vim) to the dlc3 ...

Differential oil
On-vehicle inspection Check differential oil Stop the vehicle on a level surface. Using a 10 mm socket hexagon wrench, remove the rear differential filler plug and gasket. Check that the oil level is between 0 to 5 mm (0 to 0.20 In.) From the bottom lip of the different ...

Abs warning light does not come on
Wiring diagram Refer to the abs warning light circuit (see page bc-135). Inspection procedure Check can communication system Check if the can communication system dtc is output (see page ca-34). Result Perform active test by intelligent tester (abs warning light) Sele ...

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