Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install evaporator temperature sensor

Notice:

If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted.

Insert the sensor within range c shown in the illustration.

  1. Install the evaporator temperature sensor as shown in the illustration.

Toyota RAV4. Install evaporator temperature sensor


  1. Install no. 1 Cooler evaporator subassembly

Toyota RAV4. Install no. 1 Cooler evaporator subassembly


  1. Install the cooler thermistor and cooler evaporator on the case.
  2. Attach the temperature sensor clamp.

Toyota RAV4. Install no. 1 Cooler evaporator subassembly


  1. Attach the 2 claws to install the cover.
  2. Install the 4 screws.
  1. Install cooler expansion valve

Toyota RAV4. Install cooler expansion valve


  1. Sufficiently apply compressor oil to 2 new o-rings and the fitting surface of the hose joint.

Compressor oil: nd-oil 8 or equivalent

  1. Install the 2 o-rings to the cooler evaporator.
  2. Install the cooler expansion valve.
  3. Using a 4 mm hexagon wrench, install the a/c tube with the 2 hexagon bolts.

Torque: 3.5 N*m (35 kgf*cm, 30 in.*Lbf)

  1. Install heater radiator unit sub-assembly

Toyota RAV4. Install heater radiator unit sub-assembly


  1. Install the heater radiator with the clamp and screw.
  1. Install airmix damper control cable subassembly (for manual air conditioning system)

Toyota RAV4. Install heater radiator unit sub-assembly


  1. Attach the 3 claws to install the cable.
  1. Install mode control cable assembly (for manual air conditioning system)

Toyota RAV4. Install mode control cable assembly (for manual air conditioning system)


  1. Attach the 3 claws to install the cable.

Toyota RAV4. Install mode control cable assembly (for manual air conditioning system)


  1. Attach the evaporator case to the blower case.
  2. Install the cable with the 3 screws.
  1. Install air mix control servo motor

Toyota RAV4. Install air mix control servo motor


  1. Install the air mix control servo motor with the 3 screws and connect the connector.
  1. Install air outlet control servo motor

Toyota RAV4. Install air outlet control servo motor


  1. Install the air outlet control servo motor with the 3 screws and connect the connector.

Toyota RAV4. Install air outlet control servo motor


  1. Attach the evaporator case to the blower case.
  2. Install the 3 screws.
  1. Install air duct

Toyota RAV4. Install air duct


  1. Attach the 2 claws and install the air duct.
  1. Install no. 3 Heater to register duct

Toyota RAV4. Install no. 3 Heater to register duct


  1. Attach the 6 claws and install the heater to register duct.
Disassembly
Remove no. 3 Heater to register duct Detach the 6 claws and remove the heater to register duct. Remove air duct Detach the 2 claws and remove the air duct. Remove ...

Installation
Install air conditioner unit assembly Install the a/c unit with the bolt and nut. Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf) Install instrument panel reinforcement Install th ...

Other materials:

Automatic transaxle assembly
Components Removal Remove engine assembly with transaxle Remove the engine with transaxle (see page em- 98). Drain automatic transaxle fluid Remove the drain plug and gasket, and drain atf. Install a new gasket and the drain plug. Torque: 47 n*m (479 kgf*cm, 35 ft. ...

Stop light switch circuit
Description While driving with the cruise control, if the ecm detects that the brake pedal is depressed, the cruise control operation will be canceled. The stop light switch sends brake pedal status signals to the ecm. When the brake pedal is not depressed, terminal st1- is equal to the ...

Fuel tank
Components Removal Discharge fuel system pressure (see page fu-9) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. ...

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