Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install evaporator temperature sensor

Notice:

If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted.

Insert the sensor within range c shown in the illustration.

  1. Install the evaporator temperature sensor as shown in the illustration.

Toyota RAV4. Install evaporator temperature sensor


  1. Install no. 1 Cooler evaporator subassembly

Toyota RAV4. Install no. 1 Cooler evaporator subassembly


  1. Install the cooler thermistor and cooler evaporator on the case.
  2. Attach the temperature sensor clamp.

Toyota RAV4. Install no. 1 Cooler evaporator subassembly


  1. Attach the 2 claws to install the cover.
  2. Install the 4 screws.
  1. Install cooler expansion valve

Toyota RAV4. Install cooler expansion valve


  1. Sufficiently apply compressor oil to 2 new o-rings and the fitting surface of the hose joint.

Compressor oil: nd-oil 8 or equivalent

  1. Install the 2 o-rings to the cooler evaporator.
  2. Install the cooler expansion valve.
  3. Using a 4 mm hexagon wrench, install the a/c tube with the 2 hexagon bolts.

Torque: 3.5 N*m (35 kgf*cm, 30 in.*Lbf)

  1. Install heater radiator unit sub-assembly

Toyota RAV4. Install heater radiator unit sub-assembly


  1. Install the heater radiator with the clamp and screw.
  1. Install airmix damper control cable subassembly (for manual air conditioning system)

Toyota RAV4. Install heater radiator unit sub-assembly


  1. Attach the 3 claws to install the cable.
  1. Install mode control cable assembly (for manual air conditioning system)

Toyota RAV4. Install mode control cable assembly (for manual air conditioning system)


  1. Attach the 3 claws to install the cable.

Toyota RAV4. Install mode control cable assembly (for manual air conditioning system)


  1. Attach the evaporator case to the blower case.
  2. Install the cable with the 3 screws.
  1. Install air mix control servo motor

Toyota RAV4. Install air mix control servo motor


  1. Install the air mix control servo motor with the 3 screws and connect the connector.
  1. Install air outlet control servo motor

Toyota RAV4. Install air outlet control servo motor


  1. Install the air outlet control servo motor with the 3 screws and connect the connector.

Toyota RAV4. Install air outlet control servo motor


  1. Attach the evaporator case to the blower case.
  2. Install the 3 screws.
  1. Install air duct

Toyota RAV4. Install air duct


  1. Attach the 2 claws and install the air duct.
  1. Install no. 3 Heater to register duct

Toyota RAV4. Install no. 3 Heater to register duct


  1. Attach the 6 claws and install the heater to register duct.
Disassembly
Remove no. 3 Heater to register duct Detach the 6 claws and remove the heater to register duct. Remove air duct Detach the 2 claws and remove the air duct. Remove ...

Installation
Install air conditioner unit assembly Install the a/c unit with the bolt and nut. Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf) Install instrument panel reinforcement Install th ...

Other materials:

Differential oil
On-vehicle inspection Check differential oil Stop the vehicle on a level surface. Using a 10 mm socket hexagon wrench, remove the rear differential filler plug and gasket. Check that the oil level is between 0 to 5 mm (0 to 0.20 In.) From the bottom lip of the different ...

Bus ic communication malfunction
Description The air conditioning harness connects the air conditioning amplifier and the servos. The air conditioning amplifier supplies power and sends operation instructions to each servo through the air conditioning harness. Each servo sends damper position information to the air condi ...

Check and replace ecu
Notice: The connector should not be disconnected from the ecu. Perform the inspection from the backside of the connector on the wire harness side. When no measuring condition is specified, perform the inspection with the engine stopped and the ignition switch on. Check that the con ...

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