Toyota RAV4 Service Manual: Disassembly
- Remove no. 3 Heater to register duct
- Detach the 6 claws and remove the heater to register duct.
- Remove air duct
- Detach the 2 claws and remove the air duct.
- Remove air outlet control servo motor
- Remove the 3 screws.
- Detach the evaporator case from the blower case.
- Remove air mix control servo motor
- Remove the 3 screws and disconnect the connector.
- Remove the air mix control servo motor.
- Remove mode control cable assembly (for manual air conditioning system)
- Remove the 3 screws.
- Detach the evaporator case from the blower case.
- Detach the 3 claws and remove the cable.
- Repair airmix damper control cable subassembly (for manual air conditioning system)
- Detach the 3 claws and remove the cable.
- Remove heater radiator unit sub-assembly
- Detach the screw and remove the clamp.
- Remove the heater radiator unit.
- Remove cooler expansion valve
- Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.
- Remove the cooler expansion valve and 2 o-rings from the cooler evaporator.
- Remove no. 1 Cooler evaporator subassembly
- Remove the 4 screws.
- Detach the 2 claws and remove the cover.
- Detach the cooler thermistor clamp.
- Remove the cooler thermistor and cooler evaporator from the case.
- Remove evaporator temperature sensor
- Disconnect the cooler thermistor clamp from the cooler evaporator.
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the ...
Reassembly
Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to
a location where the sensor was previously inserted.
Insert the sensor within range c sh ...
Other materials:
Installation
Install crankshaft position sensor
Notice:
Make sure that the o-ring is not cracked or jammed
when installing it.
Apply a light coat of engine oil to the o-ring of the
sensor.
Install the sensor with the bolt.
Torque: 9.0 N*m (90 kgf*cm, 80 in.*Lbf)
Install the wire ha ...
Torque converter clutch solenoid circuit
Description
The shift solenoid valve dsl is turned on and off by signals from the ecm to
control the hydraulic
pressure acting on the lock-up relay valve, which then controls operation of the
lock-up clutch.
Fail-safe function:
if the ecm detects a malfunction, it turns the shift sol ...
The rear cross traffic alert function
The rear cross traffic alert functions when your vehicle is in reverse.
It can detect other vehicles approaching from the right or left rear of
the vehicle. It uses radar sensors to alert the driver of the other vehicle’s
existence through flashing the outside rear view mirror indicators
and ...
