Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly

  1. Remove no. 3 Heater to register duct

Toyota RAV4. Remove no. 3 Heater to register duct


  1. Detach the 6 claws and remove the heater to register duct.
  1. Remove air duct

Toyota RAV4. Remove air duct


  1. Detach the 2 claws and remove the air duct.
  1. Remove air outlet control servo motor

Toyota RAV4. Remove air outlet control servo motor


  1. Remove the 3 screws.
  2. Detach the evaporator case from the blower case.

Toyota RAV4. Remove air outlet control servo motor


  1. Remove air mix control servo motor

Toyota RAV4. Remove air mix control servo motor


  1. Remove the 3 screws and disconnect the connector.
  2. Remove the air mix control servo motor.
  1. Remove mode control cable assembly (for manual air conditioning system)

Toyota RAV4. Remove mode control cable assembly (for manual air conditioning system)


  1. Remove the 3 screws.
  2. Detach the evaporator case from the blower case.

Toyota RAV4. Remove mode control cable assembly (for manual air conditioning system)


  1. Detach the 3 claws and remove the cable.
  1. Repair airmix damper control cable subassembly (for manual air conditioning system)

Toyota RAV4. Repair airmix damper control cable subassembly (for manual air conditioning system)


  1. Detach the 3 claws and remove the cable.
  1. Remove heater radiator unit sub-assembly

Toyota RAV4. Remove heater radiator unit sub-assembly


  1. Detach the screw and remove the clamp.
  2. Remove the heater radiator unit.
  1. Remove cooler expansion valve

Toyota RAV4. Remove cooler expansion valve


  1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.
  2. Remove the cooler expansion valve and 2 o-rings from the cooler evaporator.
  1. Remove no. 1 Cooler evaporator subassembly

Toyota RAV4. Remove no. 1 Cooler evaporator subassembly


  1. Remove the 4 screws.
  2. Detach the 2 claws and remove the cover.

Toyota RAV4. Remove no. 1 Cooler evaporator subassembly


  1. Detach the cooler thermistor clamp.
  2. Remove the cooler thermistor and cooler evaporator from the case.
  1. Remove evaporator temperature sensor

Toyota RAV4. Remove evaporator temperature sensor


  1. Disconnect the cooler thermistor clamp from the cooler evaporator.
Removal
Discharge refrigerant from refrigeration system (see page ac-172) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the ...

Reassembly
Install evaporator temperature sensor Notice: If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted. Insert the sensor within range c sh ...

Other materials:

Rear bumper
Components Removal Remove rear bumper cover Remove the 9 screws and 7 clips. Put protective tape under the quarter panel. Detach the 12 claws and remove the bumper cover. Remove rear bumper protector Hint: When removing the bumper protector, heat the bumper prot ...

If the engine will not start
If the engine will not start even though correct starting procedures are being followed, consider each of the following points: The engine will not start even though the starter motor operates normally One of the following may be the cause of the problem: There may not be sufficient fuel in the v ...

Before refueling the vehicle
Close all the doors and windows, and turn the engine switch to the “lock” position (vehicles without a smart key system) or off (vehicles with a smart key system). Confirm the type of fuel. Fuel types Unleaded gasoline (octane rating 87 [research octane number 91] or higher) Cauti ...

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