Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal

  1. Discharge refrigerant from refrigeration system (see page ac-172)

  2. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove tube sub-assembly

Toyota RAV4. Remove tube sub-assembly


  1. Remove the bolt.
  2. Remove plate, as shown in the illustration.
  3. Disconnect the suction tube and liquid tube.

Notice:

Toyota RAV4. Remove tube sub-assembly


  1. Remove the 2 o-rings from the suction tube and liquid tube.
  1. Disconnect inlet heater water hose

Toyota RAV4. Disconnect inlet heater water hose


  1. Using pliers, grip the claws of the clip and slide the clip.
  2. Disconnect the heater water inlet hose.
  1. Disconnect outlet heater water hose

Hint:

Disconnection of the heater water outlet hose is the same as for the heater water inlet hose.

  1. Remove steering column assembly

  1. Remove the steering column (see page sr-11).
  1. Remove upper instrument panel

  1. Remove the upper instrument panel (see page ip- 4).
  1. Remove lower instrument panel

  1. Remove the lower instrument panel (see page ip- 16).
  1. Remove defroster nozzle assembly

Toyota RAV4. Remove defroster nozzle assembly


  1. Detach the 3 claws and remove the defroster nozzle assembly.
  1. Remove no. 1 Instrument panel brace subassembly

Toyota RAV4. Remove no. 1 Instrument panel brace subassembly


  1. Fold the floor carpet back.

Toyota RAV4. Remove no. 1 Instrument panel brace subassembly


  1. Disconnect the clamp and disconnect the wire harness.

Toyota RAV4. Remove no. 1 Instrument panel brace subassembly


  1. Remove the bolt, nut, screw, and instrument panel brace.
  1. Remove air duct rear

Toyota RAV4. Remove air duct rear


  1. Disconnect the 2 clamps and disconnect the wire harness.

Toyota RAV4. Remove air duct rear


  1. Detach the 3 claws and remove the air duct rear.
  1. Remove air duct

Toyota RAV4. Remove air duct


  1. Detach the 2 claws and remove the air duct.
  1. Remove air conditioning amplifier assembly

Toyota RAV4. Remove air conditioning amplifier assembly


  1. Detach the 2 clamps.
  2. Disconnect the connector.

Toyota RAV4. Remove air conditioning amplifier assembly


  1. Remove the screw and amplifier.
  1. Remove drain cooler hose

Toyota RAV4. Remove drain cooler hose


  1. Remove the drain hose.
  1. Remove instrument panel reinforcement

  1. Disconnect the 12 clamps.

Toyota RAV4. Remove instrument panel reinforcement


  1. Remove the 4 bolts and disconnect the ground wire.

Toyota RAV4. Remove instrument panel reinforcement


  1. Remove the 3 bolts.

Toyota RAV4. Remove instrument panel reinforcement


  1. Remove the 6 bolts and instrument panel reinforcement.

Toyota RAV4. Remove instrument panel reinforcement


  1. Remove air conditioner unit assembly

Toyota RAV4. Remove air conditioner unit assembly


  1. Remove the bolt, nut and a/c unit.
Components
...

Disassembly
Remove no. 3 Heater to register duct Detach the 6 claws and remove the heater to register duct. Remove air duct Detach the 2 claws and remove the air duct. Remove ...

Other materials:

Installation
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Install front door belt moulding assembly lh Attach the claws to install the belt moulding. Hint: Confirm that the moulding is firmly installed. Install outer r ...

Reassembly
Install cooler (solar sensor) thermistor (for automatic air conditioning system) Install automatic light control sensor (for automatic light control system) Install front passenger airbag assembly (see page rs-351) Install no. 2 Instrument panel register assembly Install no. 1 Ins ...

How to use this manual
General information General description This manual is written in accordance with sae j2008. Diagnosis Removing / installing, replacing, disassembling / reassembling, checking and adjusting Final inspection The following procedures are omitted from this manual. Howeve ...

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