Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal

  1. Discharge refrigerant from refrigeration system (see page ac-172)

  2. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove tube sub-assembly

Toyota RAV4. Remove tube sub-assembly


  1. Remove the bolt.
  2. Remove plate, as shown in the illustration.
  3. Disconnect the suction tube and liquid tube.

Notice:

Toyota RAV4. Remove tube sub-assembly


  1. Remove the 2 o-rings from the suction tube and liquid tube.
  1. Disconnect inlet heater water hose

Toyota RAV4. Disconnect inlet heater water hose


  1. Using pliers, grip the claws of the clip and slide the clip.
  2. Disconnect the heater water inlet hose.
  1. Disconnect outlet heater water hose

Hint:

Disconnection of the heater water outlet hose is the same as for the heater water inlet hose.

  1. Remove steering column assembly

  1. Remove the steering column (see page sr-11).
  1. Remove upper instrument panel

  1. Remove the upper instrument panel (see page ip- 4).
  1. Remove lower instrument panel

  1. Remove the lower instrument panel (see page ip- 16).
  1. Remove defroster nozzle assembly

Toyota RAV4. Remove defroster nozzle assembly


  1. Detach the 3 claws and remove the defroster nozzle assembly.
  1. Remove no. 1 Instrument panel brace subassembly

Toyota RAV4. Remove no. 1 Instrument panel brace subassembly


  1. Fold the floor carpet back.

Toyota RAV4. Remove no. 1 Instrument panel brace subassembly


  1. Disconnect the clamp and disconnect the wire harness.

Toyota RAV4. Remove no. 1 Instrument panel brace subassembly


  1. Remove the bolt, nut, screw, and instrument panel brace.
  1. Remove air duct rear

Toyota RAV4. Remove air duct rear


  1. Disconnect the 2 clamps and disconnect the wire harness.

Toyota RAV4. Remove air duct rear


  1. Detach the 3 claws and remove the air duct rear.
  1. Remove air duct

Toyota RAV4. Remove air duct


  1. Detach the 2 claws and remove the air duct.
  1. Remove air conditioning amplifier assembly

Toyota RAV4. Remove air conditioning amplifier assembly


  1. Detach the 2 clamps.
  2. Disconnect the connector.

Toyota RAV4. Remove air conditioning amplifier assembly


  1. Remove the screw and amplifier.
  1. Remove drain cooler hose

Toyota RAV4. Remove drain cooler hose


  1. Remove the drain hose.
  1. Remove instrument panel reinforcement

  1. Disconnect the 12 clamps.

Toyota RAV4. Remove instrument panel reinforcement


  1. Remove the 4 bolts and disconnect the ground wire.

Toyota RAV4. Remove instrument panel reinforcement


  1. Remove the 3 bolts.

Toyota RAV4. Remove instrument panel reinforcement


  1. Remove the 6 bolts and instrument panel reinforcement.

Toyota RAV4. Remove instrument panel reinforcement


  1. Remove air conditioner unit assembly

Toyota RAV4. Remove air conditioner unit assembly


  1. Remove the bolt, nut and a/c unit.
Components
...

Disassembly
Remove no. 3 Heater to register duct Detach the 6 claws and remove the heater to register duct. Remove air duct Detach the 2 claws and remove the air duct. Remove ...

Other materials:

Ecm communication stop mode (2005/11-2006/01)
Description Wiring diagram Inspection procedure Notice: Turn the ignition switch off before measuring the resistances of the main wire and the branch wire. After the ignition switch is turned off, check that the key reminder warning system and light reminder warning system ...

Replacement
Replace generator drive end frame bearing Remove the 4 screws and bearing retainer. Using sst and a hammer, tap out the bearing. Sst 09950-60010 (09951-00250), 09950-70010 (09951-07100) Using sst and a press, press in a new bearing. Sst 09950-60010 (09951-00250), 09 ...

Reassembly (2006/01- )
Install front drive shaft bearing (for rh) Install the bearing bracket snap ring to the inboard shaft. Using sst and a press, press in the drive shaft bearing to the inboard joint rh. Sst 09527-10011, 09710-04081 Notice: The bearing should be installed completely. Usi ...

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