Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal

  1. Disconnect cable from negative battery terminal


Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove no. 1 Engine under cover

  2. Remove front fender apron rh

  3. Remove radiator support opening cover

  4. Drain engine coolant (see page co-6)

  5. Remove front suspension member reinforcement rh (see page em-6)

  6. Remove fan and generator v belt (see page em-6)

  7. Remove generator assembly (see page ch-9)

  8. Remove water pump pulley

Toyota RAV4. Remove water pump pulley

  1. Using sst, remove the 4 bolts and water pump pulley.

Sst 09960-10010 (09962-01000, 09963-00700)

  1. Remove water pump assembly

Toyota RAV4. Remove water pump assembly

  1. Remove the clamp of the crankshaft position sensor from the water pump.
  2. Disconnect the wire of the crankshaft position sensor from the clamp bracket.

Toyota RAV4. Remove water pump assembly

  1. Remove the 4 bolts, 2 nuts and clamp bracket.

Toyota RAV4. Remove water pump assembly

  1. Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.


Be careful not to damage the contact surfaces of the water pump and cylinder block.

Water pump

Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Other materials:

Reporting safety defects for u.S. Owners
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying toyota motor sales, u.S.A., Inc. (Toll-free: 1-800-331-4331). If nhtsa re ...

Can communication system
Precaution Precaution Turn the ignition switch off before measuring the resistance of the main wire and the branch wire. After the ignition switch is turned off, check that the key reminder warning system and light reminder warning system are not in operation. Before measuring th ...

Steering angle sensor circuit malfunction
Description The steering sensor signal is sent to the skid control ecu via the can communication system. When there is a malfunction in the can communication system, it is detected by the steering sensor zero point malfunction diagnostic function. Wiring diagram Inspection proce ...

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