Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove no. 1 Engine under cover

  2. Remove front fender apron rh

  3. Remove radiator support opening cover

  4. Drain engine coolant (see page co-6)

  5. Remove front suspension member reinforcement rh (see page em-6)

  6. Remove fan and generator v belt (see page em-6)

  7. Remove generator assembly (see page ch-9)

  8. Remove water pump pulley

Toyota RAV4. Remove water pump pulley


  1. Using sst, remove the 4 bolts and water pump pulley.

Sst 09960-10010 (09962-01000, 09963-00700)

  1. Remove water pump assembly

Toyota RAV4. Remove water pump assembly


  1. Remove the clamp of the crankshaft position sensor from the water pump.
  2. Disconnect the wire of the crankshaft position sensor from the clamp bracket.

Toyota RAV4. Remove water pump assembly


  1. Remove the 4 bolts, 2 nuts and clamp bracket.

Toyota RAV4. Remove water pump assembly


  1. Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.

Notice:

Be careful not to damage the contact surfaces of the water pump and cylinder block.

Water pump
...

Inspection
Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Other materials:

Diagnosis system
Description Air conditioning system data and the diagnostic trouble codes (dtcs) can be read through the data link connector 3 (dlc3) of the vehicle. When the system seems to be malfunctioning, use the intelligent tester to check for malfunctions and perform troubleshooting. ...

Rear upper control arm
Components Removal Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Remove rear wheel Disconnect skid control sensor wire (for 2wd) (see page bc-198) Disconnect rear speed sensor lh (for 4wd) (see page bc-205) Rem ...

General maintenance (2006/01- )
Inspect steering linkage and gear housing Check the steering wheel free play. Check the steering linkage for looseness or damage. Check that the tie rod ends do not have excessive play. Check that the dust seals and boots are not damaged. Check that the boot clamps are not ...

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