Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove no. 1 Engine under cover

  2. Remove front fender apron rh

  3. Remove radiator support opening cover

  4. Drain engine coolant (see page co-6)

  5. Remove front suspension member reinforcement rh (see page em-6)

  6. Remove fan and generator v belt (see page em-6)

  7. Remove generator assembly (see page ch-9)

  8. Remove water pump pulley

Toyota RAV4. Remove water pump pulley


  1. Using sst, remove the 4 bolts and water pump pulley.

Sst 09960-10010 (09962-01000, 09963-00700)

  1. Remove water pump assembly

Toyota RAV4. Remove water pump assembly


  1. Remove the clamp of the crankshaft position sensor from the water pump.
  2. Disconnect the wire of the crankshaft position sensor from the clamp bracket.

Toyota RAV4. Remove water pump assembly


  1. Remove the 4 bolts, 2 nuts and clamp bracket.

Toyota RAV4. Remove water pump assembly


  1. Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.

Notice:

Be careful not to damage the contact surfaces of the water pump and cylinder block.

Water pump
...

Inspection
Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Other materials:

Disassembly
Caution: Wear protective gloves. Sharp areas on the seat frame (with adjuster) may injure your hands. Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Remove vertical adjuster cover lh (for driver side) Using a screw ...

Disassembly
Remove sliding roof drive gear subassembly Remove the claw and room light bracket. Remove the 2 bolts and drive gear. Remove sliding roof drain hose joint lh Remove the screw and joint. Remove sliding roof drain hose joint rh Hint: Use the same proced ...

Unlock warning switch
Inspection Inspect unlock warning switch assembly Measure the resistance of the switch. Standard resistance If the result is not as specified, replace the switch assembly. Ecu power source circuit Description This circuit provides power to operate the transponder key ecu. Wir ...

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