Toyota RAV4 (XA40) 2013-2018 Service Manual: Second brake piston
Components
Disassembly
- Remove 2nd brake piston return spring sub-assembly
- Place sst on the return spring and compress.
- Using a screwdriver, pry out the snap ring.
- Remove the piston return spring.
- Inspect 2nd brake piston return spring sub-assembly (see page ax-223)
- Remove 2nd brake piston
- Hold the 2nd brake piston and apply compressed air (392 kpa, 4.0Kgf/cm2, 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.
- Remove 2nd brake piston o-ring
- Remove the 2 o-rings from the 2nd brake piston.
Inspection
- Inspect 2nd brake piston return spring sub-assembly
- Using a vernier caliper, measure the free length of the spring together with the spring seat.
Standard free length: 16.61 Mm (0.6539 In.)
Reassembly
- Install 2nd brake piston o-ring
- Coat the 2 new o-rings with atf, and install them into the 2nd brake piston.
- Install 2nd brake piston
- Press in the 2nd brake piston into the 2nd brake cylinder with your hands.
- Install 2nd brake piston return spring sub-assembly
- Install the piston return spring.
- Place sst on the piston return spring, and compress the piston return spring with a press.
Sst 09387-00060
- Using a screwdriver, install the snap ring.
Notice:
Be sure the end gap of the snap ring is not aligned with the piston return spring claw.
Reassembly
Install front oil pump oil seal
Using sst and a hammer, install a new oil seal to
the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of
...
Forward clutch
Components
Disassembly
Inspect forward clutch (see page ax-227)
Remove forward multiple disc clutch disc
Using a screwdriver, remove the snap ring.
Remove the flange , 5 discs a ...
Other materials:
Headlight relay
On-vehicle inspection
Remove headlight relay
Remove the headlight relay from the engine room
no. 2 Relay block.
Measure the resistance of the relay.
Standard resistance
If result is not as specified, replace the relay. ...
Inside vehicle
General maintenance
Performing the following maintenance checks on the vehicle
is the owner's responsibility. The owner may perform the
maintenance or take the vehicle to a service center. Check
the parts of the vehicle described below on a daily basis. In
most cases, special tools are not requ ...
Voice command system
The voice command system enables the hands-free system to
be operated using voice commands.
Using the voice command system
Press the talk switch.
To cancel the voice command system,
press and hold the talk switch.
After a beep sounds, say the desired command.
On the list screen, ...
