Toyota RAV4 Service Manual: Second brake piston
Components
Disassembly
- Remove 2nd brake piston return spring sub-assembly
- Place sst on the return spring and compress.
- Using a screwdriver, pry out the snap ring.
- Remove the piston return spring.
- Inspect 2nd brake piston return spring sub-assembly (see page ax-223)
- Remove 2nd brake piston
- Hold the 2nd brake piston and apply compressed air (392 kpa, 4.0Kgf/cm2, 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.
- Remove 2nd brake piston o-ring
- Remove the 2 o-rings from the 2nd brake piston.
Inspection
- Inspect 2nd brake piston return spring sub-assembly
- Using a vernier caliper, measure the free length of the spring together with the spring seat.
Standard free length: 16.61 Mm (0.6539 In.)
Reassembly
- Install 2nd brake piston o-ring
- Coat the 2 new o-rings with atf, and install them into the 2nd brake piston.
- Install 2nd brake piston
- Press in the 2nd brake piston into the 2nd brake cylinder with your hands.
- Install 2nd brake piston return spring sub-assembly
- Install the piston return spring.
- Place sst on the piston return spring, and compress the piston return spring with a press.
Sst 09387-00060
- Using a screwdriver, install the snap ring.
Notice:
Be sure the end gap of the snap ring is not aligned with the piston return spring claw.
Reassembly
Install front oil pump oil seal
Using sst and a hammer, install a new oil seal to
the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of
...
Forward clutch
Components
Disassembly
Inspect forward clutch (see page ax-227)
Remove forward multiple disc clutch disc
Using a screwdriver, remove the snap ring.
Remove the flange , 5 discs a ...
Other materials:
Removal
Hint:
When removing the spoiler, heat the vehicle body and spoiler
using a heat light.
Standard heating temperature
Notice:
Do not heat the vehicle body and spoiler excessively.
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
...
Disassembly
Caution:
Wear protective gloves. Sharp areas on the seat frame
(with adjuster) may injure your hands.
Hint:
Use the same procedures for the rh side and lh side.
The procedures listed below are for the lh side.
Remove vertical adjuster cover lh (for driver side)
Using a screw ...
Components
...
