Toyota RAV4 (XA40) 2013-2018 Service Manual: Second brake piston
Components

Disassembly
- Remove 2nd brake piston return spring sub-assembly

- Place sst on the return spring and compress.
- Using a screwdriver, pry out the snap ring.
- Remove the piston return spring.
- Inspect 2nd brake piston return spring sub-assembly (see page ax-223)

- Remove 2nd brake piston

- Hold the 2nd brake piston and apply compressed air
(392 kpa, 4.0Kgf/cm2, 57 psi) to the 2nd brake
cylinder to remove the 2nd brake piston.
- Remove 2nd brake piston o-ring

- Remove the 2 o-rings from the 2nd brake piston.
Inspection
- Inspect 2nd brake piston return spring sub-assembly

- Using a vernier caliper, measure the free length of
the spring together with the spring seat.
Standard free length:
16.61 Mm (0.6539 In.)
Reassembly
- Install 2nd brake piston o-ring

- Coat the 2 new o-rings with atf, and install them
into the 2nd brake piston.
- Install 2nd brake piston

- Press in the 2nd brake piston into the 2nd brake
cylinder with your hands.
- Install 2nd brake piston return spring sub-assembly

- Install the piston return spring.
- Place sst on the piston return spring, and
compress the piston return spring with a press.

Sst 09387-00060
- Using a screwdriver, install the snap ring.
Notice:
Be sure the end gap of the snap ring is not
aligned with the piston return spring claw.
Install front oil pump oil seal
Using sst and a hammer, install a new oil seal to
the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of
...
Components
Disassembly
Inspect forward clutch (see page ax-227)
Remove forward multiple disc clutch disc
Using a screwdriver, remove the snap ring.
Remove the flange , 5 discs a ...
Other materials:
Wireless remote control
The keys are equipped with the
following wireless remote control:
Vehicles without smart key
system
Locks all the doors
Sounds the alarm
Unlocks all the doors
Opens the side windows*
*: This setting must be customized
at your Toyota dealer.
Vehicles with smart key system
Locks all the do ...
Active test
Hint:
Performing an active test enables components
including the relays, vsv (vacuum switching valve) and
actuators, to be operated without removing any parts.
The active test can be performed with the intelligent
tester. Performing the active test as the first step of
troubleshooting is one ...
Open in occupant classification ecu battery positive line
Description
Dtc b1794 is set when a malfunction is detected in the occupant
classification ecu battery positive line.
Wiring diagram
Inspection procedure
Check for dtc
Turn the ignition switch on.
Clear the dtcs (see page rs-249).
Hint:
First clear dtcs stored in the ...