Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly

  1. Install front oil pump oil seal

Toyota RAV4. Install front oil pump oil seal


  1. Using sst and a hammer, install a new oil seal to the pump.

Sst 09350-32014 (09351-32140)

Hint:

The seal end should be flat with the outer edge of the oil pump.

  1. Coat the lip of the oil seal with petroleum jelly.
  1. Install front oil pump body o-ring

Toyota RAV4. Install front oil pump body o-ring


  1. Coat the new o-ring with atf, and install it to the oil pump body.
  1. Install front oil pump driven gear

Toyota RAV4. Install front oil pump driven gear


  1. Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install front oil pump drive gear

Toyota RAV4. Install front oil pump drive gear


  1. Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install stator shaft assembly

Toyota RAV4. Install stator shaft assembly


  1. Set the stator shaft by aligning each bolt hole.
  2. Using a t30 ''trox'' socket, install the 11 bolts.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)

  1. Install clutch drum oil seal ring

Toyota RAV4. Install clutch drum oil seal ring


  1. Install the 2 clutch drum oil seal rings.

Notice:

Do not expand the ring ends excessively.

  1. Inspect oil pump assembly (see page ax-218)

Inspection
Inspect oil pump assembly Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly. Notice: Be careful not to damage the oil seal lip. Inspect clearance of oil ...

Second brake piston
Components Disassembly Remove 2nd brake piston return spring sub-assembly Place sst on the return spring and compress. Using a screwdriver, pry out the snap ring. Remove the pis ...

Other materials:

Weight limits
The gross trailer weight must never exceed 1500 lb. (680 Kg). The gross combination weight must never exceed the gcwr described below. 2Wd models: 5985 lb. (2715 Kg) awd models: 6100 lb. (2765 Kg) The gross vehicle weight must never exceed the gvwr indicated on the certification l ...

Lumbar support adjuster assembly
Inspection Inspect lumbar support adjuster assembl Check operation of the lumbar support adjuster. Check if the lumbar support adjuster moves smoothly when the battery is connected to the lumbar support adjuster motor connector terminals. Ok If the result is not as spec ...

Cleaning the Digital Rearview Mirror
â–  Cleaning the mirror surface If the mirror surface is dirty, the image on the display may be difficult to see. Clean the mirror surface gently using a soft dry cloth. â–  Cleaning the camera If the camera lens is dirty, the displayed image may not be clear. In this case, clean it with a soft clo ...

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