Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install front oil pump oil seal
- Using sst and a hammer, install a new oil seal to the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of the oil pump.
- Coat the lip of the oil seal with petroleum jelly.
- Install front oil pump body o-ring
- Coat the new o-ring with atf, and install it to the oil pump body.
- Install front oil pump driven gear
- Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
- Install front oil pump drive gear
- Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
- Install stator shaft assembly
- Set the stator shaft by aligning each bolt hole.
- Using a t30 ''trox'' socket, install the 11 bolts.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)
- Install clutch drum oil seal ring
- Install the 2 clutch drum oil seal rings.
Notice:
Do not expand the ring ends excessively.
- Inspect oil pump assembly (see page ax-218)
Inspection
Inspect oil pump assembly
Turn the drive gear with 2 screwdrivers and make
sure it rotates smoothly.
Notice:
Be careful not to damage the oil seal lip.
Inspect clearance of oil ...
Second brake piston
Components
Disassembly
Remove 2nd brake piston return spring sub-assembly
Place sst on the return spring and compress.
Using a screwdriver, pry out the snap ring.
Remove the pis ...
Other materials:
Fuel system
Precaution
Before working on fuel system
Do not work near an open flame.
Keep gasoline away from rubber and leather parts.
Discharge the fuel pressure before disconnecting
the fuel line to prevent gasoline from spilling out.
Refer to the following procedure.
Discharge fuel ...
Traction control switch (for 2wd)
Components
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove traction control switch (auto lsd switch)
...
Data list / active test
Read data list
Hint:
Using the intelligent tester's data list allows switch,
sensor, actuator and other item values to be read without
removing any parts. Reading the data list early in
troubleshooting is one way to save time.
Connect the intelligent tester (with can vim) to the
dlc3 ...
