Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install front oil pump oil seal

Toyota RAV4. Install front oil pump oil seal


  1. Using sst and a hammer, install a new oil seal to the pump.

Sst 09350-32014 (09351-32140)

Hint:

The seal end should be flat with the outer edge of the oil pump.

  1. Coat the lip of the oil seal with petroleum jelly.
  1. Install front oil pump body o-ring

Toyota RAV4. Install front oil pump body o-ring


  1. Coat the new o-ring with atf, and install it to the oil pump body.
  1. Install front oil pump driven gear

Toyota RAV4. Install front oil pump driven gear


  1. Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install front oil pump drive gear

Toyota RAV4. Install front oil pump drive gear


  1. Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install stator shaft assembly

Toyota RAV4. Install stator shaft assembly


  1. Set the stator shaft by aligning each bolt hole.
  2. Using a t30 ''trox'' socket, install the 11 bolts.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)

  1. Install clutch drum oil seal ring

Toyota RAV4. Install clutch drum oil seal ring


  1. Install the 2 clutch drum oil seal rings.

Notice:

Do not expand the ring ends excessively.

  1. Inspect oil pump assembly (see page ax-218)

Inspection
Inspect oil pump assembly Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly. Notice: Be careful not to damage the oil seal lip. Inspect clearance of oil ...

Second brake piston
Components Disassembly Remove 2nd brake piston return spring sub-assembly Place sst on the return spring and compress. Using a screwdriver, pry out the snap ring. Remove the pis ...

Other materials:

Side airbag sensor
Components On-vehicle inspection Check side airbag sensor (vehicle not involved in collision) Perform a diagnostic system check (see page rs- 49). Check side airbag sensor (vehicle involved in collision and airbag has not deployed) Perform a diagnostic system check ( ...

Installation
Install no. 2 Chain sub-assembly Set the crankshaft key in the left horizontal position. Turn the cutout of the drive shaft so that it faces upward. Align the yellow mark links with the timing marks of each gear as shown in the illustration. Install the sprockets onto ...

Pressure sensor circuit
Description This dtc is output when the refrigerant pressure is either extremely low (0.19 Mpa [2.0 Kgf/cm2, 28 psi] or less) or extremely high (3.14 Mpa [32.0 Kgf/cm2, 455 psi] or more). The air conditioning pressure sensor, which is installed on the pipe of the high pressure side, detec ...

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