Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install front oil pump oil seal
- Using sst and a hammer, install a new oil seal to the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of the oil pump.
- Coat the lip of the oil seal with petroleum jelly.
- Install front oil pump body o-ring
- Coat the new o-ring with atf, and install it to the oil pump body.
- Install front oil pump driven gear
- Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
- Install front oil pump drive gear
- Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
- Install stator shaft assembly
- Set the stator shaft by aligning each bolt hole.
- Using a t30 ''trox'' socket, install the 11 bolts.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)
- Install clutch drum oil seal ring
- Install the 2 clutch drum oil seal rings.
Notice:
Do not expand the ring ends excessively.
- Inspect oil pump assembly (see page ax-218)
Inspection
Inspect oil pump assembly
Turn the drive gear with 2 screwdrivers and make
sure it rotates smoothly.
Notice:
Be careful not to damage the oil seal lip.
Inspect clearance of oil ...
Second brake piston
Components
Disassembly
Remove 2nd brake piston return spring sub-assembly
Place sst on the return spring and compress.
Using a screwdriver, pry out the snap ring.
Remove the pis ...
Other materials:
Direct clutch
Components
Disassembly
Inspect pack clearance of direct clutch
(see page ax-234)
Remove direct multiple disc clutch disc
Using a screwdriver, pry out the snap ring from the
direct clutch drum.
Remove the flange, 3 discs and 3 plates from the
direct clutch drum.
...
Tire pressure warning ecu
Components
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove glove compartment door
assembly (see page i ...
Disassembly
Remove idler pulley (see page em-23)
Remove oil dipstick
Remove oil dipstick guide (see page em-57)
Remove manifold stay (see page em-57)
Remove no. 2 Manifold stay (see page em-58)
Remove no. 1 Exhaust manifold heat
insulator (see page em-58)
Remove exhaust manifold converter subas ...
