Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install front oil pump oil seal

Toyota RAV4. Install front oil pump oil seal


  1. Using sst and a hammer, install a new oil seal to the pump.

Sst 09350-32014 (09351-32140)

Hint:

The seal end should be flat with the outer edge of the oil pump.

  1. Coat the lip of the oil seal with petroleum jelly.
  1. Install front oil pump body o-ring

Toyota RAV4. Install front oil pump body o-ring


  1. Coat the new o-ring with atf, and install it to the oil pump body.
  1. Install front oil pump driven gear

Toyota RAV4. Install front oil pump driven gear


  1. Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install front oil pump drive gear

Toyota RAV4. Install front oil pump drive gear


  1. Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install stator shaft assembly

Toyota RAV4. Install stator shaft assembly


  1. Set the stator shaft by aligning each bolt hole.
  2. Using a t30 ''trox'' socket, install the 11 bolts.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)

  1. Install clutch drum oil seal ring

Toyota RAV4. Install clutch drum oil seal ring


  1. Install the 2 clutch drum oil seal rings.

Notice:

Do not expand the ring ends excessively.

  1. Inspect oil pump assembly (see page ax-218)

Inspection
Inspect oil pump assembly Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly. Notice: Be careful not to damage the oil seal lip. Inspect clearance of oil ...

Second brake piston
Components Disassembly Remove 2nd brake piston return spring sub-assembly Place sst on the return spring and compress. Using a screwdriver, pry out the snap ring. Remove the pis ...

Other materials:

Checking monitor status
Perform monitor drive pattern Connect the intelligent tester to the dlc3. Turn the ignition switch and the tester on. Clear the dtcs (see page es-35). Run the vehicle in accordance with the applicable drive pattern described in readiness monitor drive pattern (see page es-19). Do ...

Clock
The clock can be adjusted by pressing the buttons. Adjusts the hours. Adjusts the minutes. The clock is displayed when Vehicles without a smart key system The engine switch is in the “acc” or “on” position. Vehicles with a smart key system The engine switch is in a ...

Ignition coil
Description Hint: These dtcs indicate malfunctions relating to the primary circuit. If dtc p0351 is set, check no. 1 Ignition coil with igniter circuit. If dtc p0352 is set, check no. 2 Ignition coil with igniter circuit. If dtc p0353 is set, check no. 3 Ignition coil with igniter cir ...

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