Toyota RAV4 manuals

Toyota RAV4 Service Manual: Automatic transaxle assembly

Toyota RAV4 Service Manual / U140f automatic transaxle / Automatic transaxle assembly

Components

Toyota RAV4. Automatic transaxle assembly


Removal

  1. Remove engine assembly with transaxle

  1. Remove the engine with transaxle (see page em- 98).
  1. Drain automatic transaxle fluid

  1. Remove the drain plug and gasket, and drain atf.
  2. Install a new gasket and the drain plug.

    Torque: 47 n*m (479 kgf*cm, 35 ft.*Lbf)

  1. Remove starter assembly

Toyota RAV4. Remove starter assembly


  1. Disconnect the starter connector.
  2. Open the terminal cap, and remove the nut and disconnect the starter wire.

Toyota RAV4. Remove starter assembly


  1. Remove the 2 bolts and starter.
  1. Disconnect wire harness

Toyota RAV4. Disconnect wire harness


  1. Disconnect the park/neutral position switch connector.
  2. Disconnect the transaxle wire connector.
  3. Disconnect the 2 speed sensor connectors.
  4. Disconnect the wire harness clamps.
  1. Remove transmission oil cooler

  1. Remove the oil cooler (see page ax-127).
  1. Remove engine mounting bracket rr

Toyota RAV4. Remove engine mounting bracket rr


  1. Remove the 3 bolts and mounting bracket.
  1. Remove engine mounting bracket fr

Toyota RAV4. Remove engine mounting bracket fr


  1. Remove the 4 bolts and mounting bracket.
  1. Remove engine mounting bracket lh

  1. Remove the 3 bolts and mounting bracket.
  1. Remove transfer assembly

Toyota RAV4. Remove transfer assembly


  1. Remove the transfer (see page tf-59).
  1. Remove automatic transaxle assembly

Toyota RAV4. Remove automatic transaxle assembly


  1. Remove the flywheel housing under cover
  2. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.

Toyota RAV4. Remove automatic transaxle assembly


  1. Remove the 4 lower side mounting bolts.

Toyota RAV4. Remove automatic transaxle assembly


  1. Remove the 5 upper side mounting bolts.
  2. Separate and remove the automatic transaxle.
  1. Remove transmission oil filler tube subassembly

Toyota RAV4. Remove transmission oil filler tube subassembly


  1. Remove the atf dipstick.
  2. Remove the bolt and oil filler tube.
  1. Remove no. 1 Transmission control cable bracket

Toyota RAV4. Remove no. 1 Transmission control cable bracket


  1. Remove the 2 bolts and cable bracket.
  1. Remove torque converter clutch assembly

Installation

  1. Inspect torque converter clutch assembly

  1. Inspect the torque converter (see page ax-153).
  1. Install torque converter clutch assembly

  1. Install the torque converter clutch to the automatic transaxle.
  2. Using a vernier caliper, measure dimension a between the transaxle and the end surface of the drive plate.

Toyota RAV4. Install torque converter clutch assembly


Toyota RAV4. Install torque converter clutch assembly


  1. Using a vernier caliper and straightedge, measure the dimension b shown in the illustration and check that b is greater than a.

Standard dimension: a + 1.0 Mm (0.039 In.) Or more

  1. Install no. 1 Transmission control cable bracket

Toyota RAV4. Install no. 1 Transmission control cable bracket


  1. Install the cable bracket with the 2 bolts.

    Torque: 12 n*m (122 kgf*cm, 9 ft.*Lbf)

  1. Install transmission oil filler tube subassembly

Toyota RAV4. Install transmission oil filler tube subassembly


  1. Install the filler tube with the bolt.
  2. Install the filler tube with the bolt.

    Torque: 5.5 N*m (56 kgf*cm, 49 in.*Lbf)

  3. Install the atf dipstick.
  1. Install automatic transaxle assembly

Toyota RAV4. Install automatic transaxle assembly


  1. Install the automatic transaxle with the 5 upper side mounting bolts to the engine.

Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf) for bolt a 46 n*m (469 kgf*cm, 34 ft.*Lbf) for bolt b

Toyota RAV4. Install automatic transaxle assembly


  1. Install the 4 lower side mounting bolts.

    Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf)

Toyota RAV4. Install automatic transaxle assembly


  1. Install the 6 torque converter clutch mounting bolts.

    Torque: 41 n*m (418 kgf*cm, 30 ft.*Lbf)

Hint:

First install the green colored bolt and then the 5 bolts.

  1. Install the flywheel housing under cover.
  1. Install transfer assembly

  1. Install the transfer (see page tf-75).
  1. Install engine mounting bracket lh

Toyota RAV4. Install engine mounting bracket lh


  1. Install the mounting bracket with the 3 bolts.

    Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf)

  1. Install engine mounting bracket fr

Toyota RAV4. Install engine mounting bracket fr


  1. Install the mounting bracket with the 4 bolts.

Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf) for 14 mm head bolt

Torque: 12 n*m (122 kgf*cm, 9 ft.*Lbf) for 12 mm head bolt

  1. Install engine mounting bracket rr

  1. Install the mounting bracket with the 3 bolts.

    Torque: 45 n*m (459 kgf*cm, 33 ft.*Lbf)

Toyota RAV4. Install engine mounting bracket rr


  1. Install transmission oil cooler

  1. Install the oil cooler (see page ax-127).
  1. Connect wire harness

Toyota RAV4. Connect wire harness


  1. Connect the wire harness clamps.
  2. Connect the 2 speed sensor connectors.
  3. Connect the transaxle wire connector.
  4. Connect the park/neutral position switch connector.
  1. Install starter assembly

Toyota RAV4. Install starter assembly


  1. Install the starter with the 2 bolts.

    Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf)

Toyota RAV4. Install starter assembly


  1. Connect the starter wire with the nut.

    Torque: 13 n*m (133 kgf*cm, 10 ft.*Lbf)

  2. Connect the starter connector.
  3. Install the terminal nut and cover the nut with the cap.

    Torque: 9.8 N*m (100 kgf*cm, 7 in.*Lbf)

  1. Install engine assembly with transaxle

  1. Install the engine with transaxle. (See page em- 105).
  1. Add automatic transaxle fluid

Fluid type: toyota genuine atf ws

  1. Inspect automatic transaxle fluid

  1. Inspect the automatic transaxle fluid (see page ax- 102).
  1. Perform reset memory

  1. Perform the reset memory procedures (a/t initialization) (see page ax-18).
Differential oil seal
Components Replacement Replace transaxle housing oil seal lh Drain the automatic transaxle fluid. Remove the drain plug and gasket, and drain atf. Install a new gasket and ...

Torque converter and drive plate
Inspection Inspect torque converter clutch assembly Inspect the one-way clutch. Install sst to the inner race of the one-way clutch. Sst 09350-32014 (09351-32010) Set sst s ...

Other materials:

Reassembly
V Attach the 7 outside moulding retainers to install the extension. Install front bumper extension rh (for wide body) Hint: Use the same procedures described for the lh side. Install front bumper hole cover lh (w/o fog light) Install the bumper hole cover with ...

Motor rotation angle sensor malfunction
Description The motor rotation angle sensor detects the motor rotation angle and sends this information to the power steering ecu. Wiring diagram Inspection procedure Check connector connection condition Check the installation condition of the motor rotation angle senso ...

Fuel pump
Components Removal Remove fuel tank assembly Remove the fuel tank (see page fu-39). Remove fuel tank main tube sub-assembly Remove the joint clip and fuel tank main tube. Caution: Before removing the tube joint clip, check for foreign matter around the cli ...

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