Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove radiator grille sub-assembly

  1. Remove the 4 bolts and 4 nuts.

Toyota RAV4. Remove radiator grille sub-assembly


  1. Detach the 6 claws and remove the radiator grille.

Toyota RAV4. Remove radiator grille sub-assembly


  1. Remove no. 1 Radiator grille lower

  1. Detach the 18 claws and remove the radiator grille.

Toyota RAV4. Remove no. 1 Radiator grille lower


  1. Remove no. 2 Radiator grille lower

Toyota RAV4. Remove no. 2 Radiator grille lower


  1. Detach the 16 claws and remove the radiator grille.
  1. Remove front bumper arm hole cover lh

Toyota RAV4. Remove front bumper arm hole cover lh


  1. Detach the 2 claws and disconnect the arm hole cover.
  2. Remove the hook and bumper arm hole cover.
  1. Remove front bumper arm hole cover rh

Toyota RAV4. Remove front bumper arm hole cover rh


  1. Use the same procedures described for the lh side.
  1. Remove fog light assembly lh

Toyota RAV4. Remove fog light assembly lh


  1. Remove the screw and fog light.
  2. Remove the 3 bolts and fog light mounting bracket.
  1. Remove fog light assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front bumper hole cover lh (w/o fog light)

Toyota RAV4. Remove front bumper hole cover lh (w/o fog light)


  1. Remove the 3 bolts, bumper hole cover and fog light mounting bracket.

  1. Remove front bumper hole cover rh (w/o fog light)

Hint:

Use the same procedures described for the lh side.

  1. Remove front bumper extension lh (for wide body)

  1. Detach the 7 outside moulding retainers and remove the extension lh.

Notice:

Toyota RAV4. Remove front bumper extension lh (for wide body)


  1. Remove front bumper extension rh (for wide body)

Hint:

Use the same procedures described for the lh side.

Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Reassembly
V Attach the 7 outside moulding retainers to install the extension. Install front bumper extension rh (for wide body) Hint: Use the same procedures described for the lh side ...

Other materials:

Inspection
Inspect generator brush holder assembly Using a vernier caliper, measure the brush length. Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.) Minimum length: 4.5 Mm (0.177 In.) If the brush length is less than the minimum, replace the generator brush holder assembly. Inspe ...

General maintenance (2006/01- )
General notes Maintenance requirements vary depending on the country. Check the maintenance schedule in the owner's manual supplement. Following the maintenance schedule is mandatory. Determine the appropriate time to service the vehicle using either miles driven or time elapsed ...

Disassembly
Remove generator pulley with clutch Remove the cap from the pulley. Using a screwdriver, puncture the center of the cap and pry it off. Notice: Do not reuse the cap. Install sst to the pulley and vise as shown in the illustration. Sst 09820-63020 Mount sst (a) i ...

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