Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly (2005/11-2006/01)

  1. Remove front axle inboard joint boot no. 2 Clamp lh

Toyota RAV4. Remove front axle inboard joint boot no. 2 Clamp lh


  1. One touch type:
  1. Using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  1. Claw engagement type:

Using needle-nose pliers, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.

  1. Remove front axle inboard joint boot no.

    2 Clamp rh

Hint:

Using needle-nose pliers, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.

  1. Remove front axle inboard joint boot clamp lh

Toyota RAV4. Remove front axle inboard joint boot clamp lh


  1. One touch type:
  1. Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  1. Claw engagement type:

Using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.

  1. Remove front axle inboard joint boot clamp rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front axle inboard joint boot

  1. Remove the boot from the inboard joint.
  1. Remove front drive inboard joint assembly lh

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Remove any old grease from the inboard joint.
  2. Put matchmarks on the inboard joint and outboard joint shaft.

Notice:

Do not punch the marks.

  1. Remove the inboard joint from the outboard joint shaft.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Using a snap ring expander, remove the shaft snap ring.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Put matchmarks on the outboard joint shaft and tripod joint.

Notice:

Do not punch the marks.

  1. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.

Notice:

Do not tap the rollers.

  1. Remove the inboard joint boot.
  1. Remove front drive shaft damper clamp lh

Toyota RAV4. Remove front drive shaft damper clamp lh


  1. One touch type:
  1. Using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.
  1. Claw engagement type:
  1. Using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.
  1. Remove front drive shaft damper lh

  1. Remove the front drive shaft damper.
  1. Remove front drive shaft damper clamp rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front axle outboard joint boot no. 2 Clamp lh

Toyota RAV4. Remove front axle outboard joint boot no. 2 Clamp lh


  1. Using a screwdriver, remove the no. 2 Outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot clamp lh

Toyota RAV4. Remove front axle outboard joint boot clamp lh


  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot

  1. Remove the outboard joint boot from the outboard joint shaft.
  2. Remove any old grease from the outboard joint.
  1. Remove front drive shaft hole snap ring lh

Toyota RAV4. Remove front drive shaft hole snap ring lh


  1. Using a screwdriver, remove the hole snap ring.
  1. Remove front drive shaft dust cover lh

Toyota RAV4. Remove front drive shaft dust cover lh


  1. Using sst and a press, press out the front drive shaft dust cover.

Sst 09950-00020

Notice:

Be careful not to drop the inboard joint

  1. Remove front drive shaft dust cover rh

  1. Using a press, press out the drive shaft dust cover.
  1. Remove front drive shaft bearing

  1. Using a snap ring expander, remove the drive shaft hole snap ring.

Toyota RAV4. Remove front drive shaft bearing


Toyota RAV4. Remove front drive shaft bearing


  1. Using sst and a press, press out the drive shaft bearing.

Sst 09527-10011

  1. Remove the snap ring.
Removal (2006/01- )
Remove front wheel Drain automatic transaxle fluid Drain the automatic transaxle fluid for u140f (see page ax-147). Drain the automatic transaxle fluid for u241e (see page ax-146). ...

Disassembly (2006/01- )
Remove front axle inboard joint boot no. 2 Clamp One touch type: using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration. Claw engagement typ ...

Other materials:

Initialization
Zero point calibration Notice: Make sure that the front passenger seat is not occupied before performing the operation. Hint: Perform the zero point calibration and sensitivity check if any of the following conditions apply. The occupant classification ecu is replaced. Accessories ( ...

Usb port/aux port
Connect an ipod, usb memory device or portable audio player to the usb/aux port as indicated below. Select “ipod”, “usb” or “aux” on the audio source selection screen and the device can be operated via audio system. Connecting using the usb/aux port Ipod Open the cover and connect ...

Replacement
Replace generator drive end frame bearing Remove the 4 screws and bearing retainer. Using sst and a hammer, tap out the bearing. Sst 09950-60010 (09951-00250), 09950-70010 (09951-07100) Using sst and a press, press in a new bearing. Sst 09950-60010 (09951-00250), 09 ...

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