Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly (2006/01- )

  1. Remove front axle inboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle inboard joint boot no. 2 Clamp


  1. One touch type: using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot clamp

Toyota RAV4. Remove front axle inboard joint boot clamp


  1. One touch type: using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot

  1. Remove the boot from the inboard joint.
  1. Remove front drive inboard joint assembly lh

Toyota RAV4. Remove front drive inboard joint


  1. Remove any old grease from the inboard joint.
  2. Put matchmarks on the inboard joint and outboard joint shaft.

Notice:

Do not punch the marks.

  1. Remove the inboard joint from the outboard joint shaft.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Using a snap ring expander, remove the shaft snap ring.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Put matchmarks on the outboard joint shaft and tripod joint.

Notice:

Do not punch the marks.

  1. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.

Notice:

Do not tap the rollers.

  1. Remove the inboard joint boot.
  1. Remove front drive shaft inboard joint assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper clamp lh

Toyota RAV4. Remove front drive shaft damper clamp lh


  1. One touch type: using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.
  1. Remove front drive shaft damper lh

  1. Remove the front drive shaft damper
  1. Remove front drive shaft damper clamp rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front axle outboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle outboard joint boot no. 2 Clamp


  1. Using a screwdriver, remove the no. 2 Outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot clamp

  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot

Toyota RAV4. Remove front axle outboard joint boot


  1. Remove the outboard joint boot from the outboard joint shaft.
  2. Remove any old grease from the outboard joint.
  1. Remove front drive shaft hole snap ring lh

Toyota RAV4. Remove front drive shaft hole snap ring lh


  1. Using a screwdriver, remove the hole snap ring.
  1. Remove front drive shaft dust cover lh

Toyota RAV4. Remove front drive shaft dust cover lh


  1. Using sst and a press, press out the front drive shaft dust cover.

Sst 09950-00020

Notice:

Be careful not to drop the inboard joint.

  1. Remove front drive shaft dust cover rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft bearing (for rh)

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using a snap ring expander, remove the drive shaft hole snap ring.

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using sst and a press, press out the drive shaft bearing.

Sst 09527-10011

  1. Remove the bearing bracket snap ring.
Disassembly (2005/11-2006/01)
Remove front axle inboard joint boot no. 2 Clamp lh One touch type: Using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration. Claw eng ...

Reassembly (2005/11-2006/01)
Install front drive shaft bearing Using sst and a press, press in the drive shaft bearing to the inboard joint rh. Sst 09527-10011, 09710-04081 Notice: The bearing should be instal ...

Other materials:

Lost communication with front passenger side - side airbag sensor assembly
Description The side airbag sensor rh consists of parts including the diagnostic circuit and the lateral deceleration sensor. When the center airbag sensor receives signals from the lateral deceleration sensor, it determines whether or not the srs should be activated. Dtc b1627/82 i ...

Cleaning and protecting the vehicle exterior
Perform the following to protect the vehicle and maintain it in prime condition: Working from top to bottom, liberally apply water to the vehicle body, wheel wells and underside of the vehicle to remove any dirt and dust. Wash the vehicle body using a sponge or soft cloth, such as a cha ...

Headlight (hi-beam) circuit
Description The body ecu controls the headlight relay, no. 2 Daytime running light relay (marking: drl no. 2) And no. 4 Daytime running light relay (marking: drl no. 4). Wiring diagram Inspection procedure Perform active test by intelligent tester Connect the intelligent test ...

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