Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly (2006/01- )

  1. Remove front axle inboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle inboard joint boot no. 2 Clamp


  1. One touch type: using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot clamp

Toyota RAV4. Remove front axle inboard joint boot clamp


  1. One touch type: using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot

  1. Remove the boot from the inboard joint.
  1. Remove front drive inboard joint assembly lh

Toyota RAV4. Remove front drive inboard joint


  1. Remove any old grease from the inboard joint.
  2. Put matchmarks on the inboard joint and outboard joint shaft.

Notice:

Do not punch the marks.

  1. Remove the inboard joint from the outboard joint shaft.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Using a snap ring expander, remove the shaft snap ring.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Put matchmarks on the outboard joint shaft and tripod joint.

Notice:

Do not punch the marks.

  1. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.

Notice:

Do not tap the rollers.

  1. Remove the inboard joint boot.
  1. Remove front drive shaft inboard joint assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper clamp lh

Toyota RAV4. Remove front drive shaft damper clamp lh


  1. One touch type: using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.
  1. Remove front drive shaft damper lh

  1. Remove the front drive shaft damper
  1. Remove front drive shaft damper clamp rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front axle outboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle outboard joint boot no. 2 Clamp


  1. Using a screwdriver, remove the no. 2 Outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot clamp

  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot

Toyota RAV4. Remove front axle outboard joint boot


  1. Remove the outboard joint boot from the outboard joint shaft.
  2. Remove any old grease from the outboard joint.
  1. Remove front drive shaft hole snap ring lh

Toyota RAV4. Remove front drive shaft hole snap ring lh


  1. Using a screwdriver, remove the hole snap ring.
  1. Remove front drive shaft dust cover lh

Toyota RAV4. Remove front drive shaft dust cover lh


  1. Using sst and a press, press out the front drive shaft dust cover.

Sst 09950-00020

Notice:

Be careful not to drop the inboard joint.

  1. Remove front drive shaft dust cover rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft bearing (for rh)

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using a snap ring expander, remove the drive shaft hole snap ring.

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using sst and a press, press out the drive shaft bearing.

Sst 09527-10011

  1. Remove the bearing bracket snap ring.
Disassembly (2005/11-2006/01)
Remove front axle inboard joint boot no. 2 Clamp lh One touch type: Using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration. Claw eng ...

Reassembly (2005/11-2006/01)
Install front drive shaft bearing Using sst and a press, press in the drive shaft bearing to the inboard joint rh. Sst 09527-10011, 09710-04081 Notice: The bearing should be instal ...

Other materials:

Diagnostic trouble code chart (2006/01- )
Hint: When the air conditioning system functions properly, dtc b1400/00 is output. Hint: *1: Dtc b1422/22 (compressor lock sensor circuit) is indicated only for a currently occurring malfunction for 2grfe. To confirm dtc b1422/22, perform the following steps: With the ignition swit ...

Terminals of ecu
Check combination meter assembly Measure the voltage and resistance of the connector. Check instrument panel junction block (main body ecu) Measure the voltage and resistance of the connectors. ...

Brake pedal load sensing switch
Description The brake pedal load sensing switch is turned on when the brake pedal is depressed with force exceeding a predetermined level. The skid control ecu detects if the brake pedal is depressed or not via this circuit. Wiring diagram Inspection procedure Notice: When repla ...

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