Toyota RAV4 (XA40) 2013-2018 Service Manual: Front lower ball joint
Components

Removal
Hint:
- Use the same procedures for the rh side and lh side.
- The procedures listed below are for the lh side.
- Remove front wheel
- Remove front speed sensor lh (for 2wd) (see
page bc-191)
- Remove front brake cylinder assembly lh
(see page br-40)
- Remove front disc (see page br-42)
- Remove front axle hub nut (see page ah-6)
- Disconnect front suspension lower no. 1
Arm sub-assembly lh (see page ah-7)
- Disconnect tie rod end sub-assembly lh
(see page ps-42)
- Remove steering knuckle with axle hub
(see page ah-7)
- Remove front lower ball joint assembly lh

- Remove the cotter pin and nut.
- Using sst, remove the lower ball joint.
Sst 09628-62011
Inspection
- Inspect front lower ball joint assembly lh

- As shown in the illustration, move the ball joint stud
back and forth 5 times before installing the nut.
- Using a torque wrench, turn the nut continuously at
a rate of 3 to 5 seconds per turn and take the torque
reading on the fifth turn.
Standard turning torque:
0.98 To 3.43 N*m (10 to 35 kgf*cm, 9 to 30
in.*Lbf) or less
- Check for any cracks and grease leaks on the ball
joint dust cover.
Installation
Hint:
- Use the same procedures for the rh side and lh side.
- The procedures listed below are for the lh side.
- Install front lower ball joint assembly
lh
- Install the ball joint with the 2 bolts and nut to the
lower arm.
Torque: 92 n*m (938 kgf*cm, 68 ft.*Lbf)
- Install the lower ball joint with the nut to the steering
knuckle.
Torque: 133 n*m (1,360 kgf*cm, 98 ft.*Lbf)
- Install a new cotter pin.
If the holes for the cotter pin are not aligned, tighten
the nut further up to 60°.
- Install steering knuckle with axle hub
(see page ah-9)
- Connect front suspension lower no. 1 Arm
sub-assembly lh (see page ah-10)
- Connect tie rod end sub-assembly lh (see
page ps-45)
- Install front disc (see page br-43)
- Install front disc brake cylinder
assembly lh (see page br-46)
- Install front axle hub nut (see page ah-10)
- Install front speed sensor lh (see page bc-
193)
- Install front wheel
torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)
- Inspect and adjust front wheel alignment
- Inspect and adjust the front wheel alignment (see
page sp-3).
Components
Removal
Remove front wheel
Remove hood sub-assembly
Remove the hood (see page ed-4).
Suspend engine assembly
Install the no. 1 And no. 2 Engine hangers with the ...
Components
Removal
Remove front wheel
Remove front stabilizer link assembly lh
Remove the 2 nuts and stabilizer link.
Remove front stabilizer link assembly rh
Hint:
Use ...
Other materials:
Installation (2006/01- )
Install abs and traction actuator assembly with bracket
Notice:
do not remove the hole plug before connecting the
brake tube. new actuators are filled with brake fluid.
Install the actuator with bracket with the 3 nuts.
Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)
Hint:
The nuts should b ...
Insufficient coolant temperature for closed loop fuel control
Description
Refer to dtc p0115 (see page es-105).
Monitor description
The resistance of the ect sensor varies in proportion to the actual ect. The
ect supplies a constant
voltage to the sensor and monitors the signal output voltage of the sensor. The
signal voltage output
varies acc ...
Dinghy towing
Your vehicle is not designed to be dinghy towed (with 4 wheels
on the ground) behind a motor home.
Notice
To avoid serious damage to your vehicle
Do not tow your vehicle with 4 wheels on
the ground.
To prevent causing serious damage to the transmission and dynamic
torque control awd system ( ...