Toyota RAV4 manuals

Toyota RAV4 Service Manual: Fuel pump

Components

Toyota RAV4. Fuel pump


Toyota RAV4. Fuel pump


Removal

  1. Remove fuel tank assembly

  1. Remove the fuel tank (see page fu-39).
  1. Remove fuel tank main tube sub-assembly

  1. Remove the joint clip and fuel tank main tube.

Toyota RAV4. Remove fuel tank main tube sub-assembly


Caution:

  1. Remove fuel tank vent tube set plate

Toyota RAV4. Remove fuel tank vent tube set plate


  1. Remove the 8 bolts and set plate.
  1. Remove fuel suction with pump assembly

Toyota RAV4. Remove fuel suction with pump assembly


  1. Disconnect the fuel hose and remove the fuel pump from the fuel tank.

Notice:

Do not damage the fuel pump.

Toyota RAV4. Remove fuel suction with pump assembly


  1. Remove the gasket from the fuel pump.
  1. Remove fuel sub-tank assembly

Toyota RAV4. Remove fuel sub-tank assembly


  1. disconnect the wire harness.
  2. Using needle nose pliers, remove the e-ring.

Toyota RAV4. Remove fuel sub-tank assembly


Hint:

Slightly lower the sub-tank to remove the e-ring.

  1. Remove the 2 springs from the 2 shaft.

Toyota RAV4. Remove fuel sub-tank assembly


  1. Remove the 2 springs from the 2 shaft.

Toyota RAV4. Remove fuel sub-tank assembly


  1. Detach the 2 claws and remove the sub-tank.

Toyota RAV4. Remove fuel sub-tank assembly


  1. Disengage the claw of the jet pump nozzle.
  2. Using a screwdriver with the tip taped, remove the jet pump.

Toyota RAV4. Remove fuel sub-tank assembly


  1. Remove the o-ring from the jet pump.
  1. Remove bracket

Toyota RAV4. Remove bracket


  1. Using a screwdriver, detach the 2 claws and remove the bracket.

Hint:

Tape the screwdriver tip before use.

  1. Remove fuel pump assembly

Toyota RAV4. Remove fuel pump assembly


  1. Detach the 5 claws on the filter and remove the fuel pump from the fuel filter.

Hint:

When removing the claw, do not disconnect the fuel main tube.

Toyota RAV4. Remove fuel pump assembly


  1. Disconnect the fuel pump connector.

Toyota RAV4. Remove fuel pump assembly


  1. Remove the o-ring from the fuel filter.

Inspection

  1. Inspect fuel pump

Toyota RAV4. Inspect fuel pump


  1. Check the fuel pump resistance.
  1. Measure the resistance between terminals 1 and 2.

Standard resistance: 0.2 To 3.0 Ù at 20°c (68°f)

If the result is not as specified, replace the fuel pump.

  1. Check fuel pump operation.
  1. Apply battery voltage to terminals 1 and 2.

    Check that the pump operates.

Notice:

If the pump does not operate, replace the fuel pump.

Installation

  1. Install fuel pump assembly

Toyota RAV4. Install fuel pump assembly


  1. Connect the pump harness connector.

Toyota RAV4. Install fuel pump assembly


  1. Apply gasoline to a new o-ring and install the o-ring to the fuel filter.
  2. Attach the 5 claws to the claw holes and install the fuel pump.
  1. Install bracket

Toyota RAV4. Install bracket


  1. Attach the 2 claws to the claw holes and install the bracket.
  1. Install fuel sub-tank assembly

Toyota RAV4. Install fuel sub-tank assembly


  1. Apply gasoline to a new o-ring and install it to the jet pump.

Toyota RAV4. Install fuel sub-tank assembly


  1. Install the jet pump while aligning it to the installation position of the sub-tank.
  2. Install the jet pump nozzle.

Toyota RAV4. Install fuel sub-tank assembly


  1. Attach the 2 claws to the claw holes and install the fuel sub-tank.

Toyota RAV4. Install fuel sub-tank assembly


  1. Connect the wire harness.

Toyota RAV4. Install fuel sub-tank assembly


  1. Install the spring to the fuel suction plate shaft and install them to the sub-tank.

Toyota RAV4. Install fuel sub-tank assembly


  1. Using needle-nose pliers, install a new e-ring.

Hint:

Slightly lower the sub-tank to install the e-ring.

  1. Install fuel suction with pump assembly

Toyota RAV4. Install fuel suction with pump assembly


  1. Install a new gasket onto the fuel pump.

Connect the fuel hose and install the fuel pump into the fuel tank.

Toyota RAV4. Install fuel suction with pump assembly


Notice:

Do not damage the fuel pump filter.

  1. Install fuel tank vent tube set plate

Toyota RAV4. Install fuel tank vent tube set plate


  1. Install the set plate with the 8 bolts.

Torque: 4.0 N*m (41 kgf*cm, 35 in.*Lbf)

  1. Install fuel tank main tube sub-assembly

Toyota RAV4. Install fuel tank main tube sub-assembly


  1. Install the fuel tube with the joint clips.

Caution:

Toyota RAV4. Install fuel tank main tube sub-assembly


Install fuel tank assembly

  1. Install the fuel tank (see page fu-44).
Fuel pressure pulsation damper
Components Removal Discharge fuel system pressure (see page fu-9) Disconnect cable from negative battery terminal Remove no. 1 Engine cover (see page es-410) Remove air cleaner ...

Fuel tank
Components Removal Discharge fuel system pressure (see page fu-9) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cabl ...

Other materials:

Solar sensor circuit (driver side)
Description The solar sensor, which is installed on the upper side of the instrument panel, detects sunlight and controls the air conditioning auto mode. The output voltage from the solar sensor varies in accordance with the amount of sunlight. When the sunlight increases, the output volt ...

System description
Driver seat belt warning light When the driver seat belt is not fastened with the ignition switch on, the driver seat belt warning light on the combination meter comes on to inform the driver. The center airbag sensor detects the driver seat belt status and sends signals to the co ...

Terminals of ecu
Skid control ecu Hint: *1: W/ 16-inch disc *2: W/ downhill assist control *3: For 2wd (w/ auto lsd) Check skid control ecu Disconnect the a19 ecu connector. Measure the voltage and resistance of the wire harness side connector. Hint: The voltage cannot be measured ...

© 2011-2019 Copyright www.trav4.net