Notice:
These tests must be performed within 3 to 5 seconds to avoid burning out the coil.
If the clutch pinion gear does not move, replace the magnetic switch.
If the clutch pinion gear returns inward, replace the magnetic switch.
If the clutch pinion gear does not return, replace the magnetic switch.
Then measure the current.
Standard current: 90 a or less at 11.5 V
If result is not as specified, replace the starter assembly.
If necessary, replace the magnetic switch assembly.
Standard resistance: below 1
If the result is not as specified, replace the magnetic switch assembly.
Standard resistance: below 2
If the result is not as specified, replace the magnetic switch assembly.
Standard resistance: below 1
If the result is not as specified, replace the armature assembly.
Standard resistance: 10 k or higher
If the result is not as specified, replace the armature assembly
If the surface is dirty or burnt, correct it with sandpaper (no. 400) Or a lathe
Standard length: 3.1 To 3.8 Mm (0.122 To 0.150 In.)
If the length is greater than the maximum, replace the starter armature assembly.
Standard length: 4.0 To 9.0 Mm (0.158 To 0.359 In.)
If the length is less than the minimum, replace the end frame assembly.
Standard resistance: 10 k or higher
If the result is not as specified, repair or replace the end frame assembly.
If necessary, replace the starter drive housing assembly.
Propeller shaft system
Problem symptoms table
Hint:
Use the table below to help determine the cause of the
problem symptom. The potential causes of the symptoms are
listed in order of probability in the "suspected area" column of
the table. Check each symptom by checking the suspected
areas in the order th ...
Installation
Install crankshaft position sensor
Notice:
Make sure that the o-ring is not cracked or jammed
when installing it.
Apply a light coat of engine oil to the o-ring of the
sensor.
Install the sensor with the bolt.
Torque: 9.0 N*m (90 kgf*cm, 80 in.*Lbf)
Install the wire ha ...
Underdrive clutch
Components
Disassembly
Inspect pack clearance of underdrive
clutch (see page ax-247)
Remove no. 1 Underdrive clutch disc
Using a screwdriver, pry out the underdrive clutch
flange snap ring.
Remove the flange, 3 discs and 3 plates from the
underdrive clutch drum.
In ...