Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove magnetic switch assembly

  1. Remove the nut and disconnect the lead wire from the magnetic switch.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove the 2 screws holding the magnetic switch to the starter drive housing.
  2. Remove the magnetic switch.
  3. Remove the return spring and plunger from the starter drive housing.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove starter yoke assembly

Toyota RAV4. Remove starter yoke assembly


  1. Remove the 2 through-bolts, and pull out the starter yoke together with the commutator end frame.
  2. Remove the starter yoke from the commutator end frame.

Toyota RAV4. Remove starter yoke assembly


  1. Remove starter armature plate

Toyota RAV4. Remove starter armature plate


  1. Remove the armature plate from the starter yoke.
  1. Remove starter commutator end frame cover

Toyota RAV4. Remove starter commutator end frame


  1. Using a screwdriver, pry out the commutator end frame cover.
  1. Remove starter armature assembly

Toyota RAV4. Remove starter armature assembly


  1. Using snap ring pliers, remove the snap ring and plate washer.
  2. Remove the armature from the commutator end frame.
  1. Remove planetary gear

Toyota RAV4. Remove planetary gear


  1. Remove the 3 planetary gears from the starter drive housing.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect starter assembly Notice: These tests must be performed within 3 to 5 seconds to avoid burning out the coil. Perform the pull-in test. Disconnect the lead wire from terminal c ...

Other materials:

Installation
Install starter assembly Install the starter with the 2 bolts. Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf) Connect the starter connector. Install the terminal nut and cover the nut with the cap. Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf) Install battery bracket reinfor ...

Tilting up and down
Tilts the moon roof up* Tilts the moon roof down* *: Lightly press either end of the moon roof switch to stop the moon roof partway. The moon roof can be operated when Vehicles without a smart key system The engine switch is in the “on” position. Vehicles with a smart k ...

High beam automatic turning on or off conditions
When all of the following conditions are fulfilled, high beam will be automatically turned on: Vehicle speed is above approximately 21 mph (34 km/h). The area ahead of the vehicle is dark. There are no oncoming or preceding vehicles with headlights or tail lights turned on. There are fe ...

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