Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove magnetic switch assembly

  1. Remove the nut and disconnect the lead wire from the magnetic switch.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove the 2 screws holding the magnetic switch to the starter drive housing.
  2. Remove the magnetic switch.
  3. Remove the return spring and plunger from the starter drive housing.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove starter yoke assembly

Toyota RAV4. Remove starter yoke assembly


  1. Remove the 2 through-bolts, and pull out the starter yoke together with the commutator end frame.
  2. Remove the starter yoke from the commutator end frame.

Toyota RAV4. Remove starter yoke assembly


  1. Remove starter armature plate

Toyota RAV4. Remove starter armature plate


  1. Remove the armature plate from the starter yoke.
  1. Remove starter commutator end frame cover

Toyota RAV4. Remove starter commutator end frame


  1. Using a screwdriver, pry out the commutator end frame cover.
  1. Remove starter armature assembly

Toyota RAV4. Remove starter armature assembly


  1. Using snap ring pliers, remove the snap ring and plate washer.
  2. Remove the armature from the commutator end frame.
  1. Remove planetary gear

Toyota RAV4. Remove planetary gear


  1. Remove the 3 planetary gears from the starter drive housing.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect starter assembly Notice: These tests must be performed within 3 to 5 seconds to avoid burning out the coil. Perform the pull-in test. Disconnect the lead wire from terminal c ...

Other materials:

Horn relay
On-vehicle inspection Remove engine room no. 1 Relay block cover Inspect integration relay (unit a: horn relay) Using a screwdriver, detach the 2 claws and disconnect the integration relay from the engine room junction block. Hint: Tape the screwdriver tip before use. Mea ...

Installation
Caution: Be sure to read the precautionary notices concerning the srs airbag system before servicing it (see page rs-1). Install steering pad assembly Support the steering pad with one hand as shown in the illustration. Connect the 2 airbag connectors. Notice: When handling t ...

Air outlets and air flow
Upper body Upper body and feet Feet Feet and windshield Switching between outside air and recirculated air modes Press  . The mode switches between outside air mode (indicator off) and recirculated air mode (indicator on) each time   is pressed. Adjusting the pos ...

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