Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove magnetic switch assembly

  1. Remove the nut and disconnect the lead wire from the magnetic switch.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove the 2 screws holding the magnetic switch to the starter drive housing.
  2. Remove the magnetic switch.
  3. Remove the return spring and plunger from the starter drive housing.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove starter yoke assembly

Toyota RAV4. Remove starter yoke assembly


  1. Remove the 2 through-bolts, and pull out the starter yoke together with the commutator end frame.
  2. Remove the starter yoke from the commutator end frame.

Toyota RAV4. Remove starter yoke assembly


  1. Remove starter armature plate

Toyota RAV4. Remove starter armature plate


  1. Remove the armature plate from the starter yoke.
  1. Remove starter commutator end frame cover

Toyota RAV4. Remove starter commutator end frame


  1. Using a screwdriver, pry out the commutator end frame cover.
  1. Remove starter armature assembly

Toyota RAV4. Remove starter armature assembly


  1. Using snap ring pliers, remove the snap ring and plate washer.
  2. Remove the armature from the commutator end frame.
  1. Remove planetary gear

Toyota RAV4. Remove planetary gear


  1. Remove the 3 planetary gears from the starter drive housing.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect starter assembly Notice: These tests must be performed within 3 to 5 seconds to avoid burning out the coil. Perform the pull-in test. Disconnect the lead wire from terminal c ...

Other materials:

List of storage features
Glove box Bottle holders Console box Cup holders Storage boxes Caution Items that should not be left in the storage spaces Do not leave glasses, lighters or spray cans in the storage spaces, as this may cause the following when cabin temperature becomes high: Glasses may b ...

Rear wheel alignment
adjustment Inspect tire Inspect the tire (see page tw-1). Measure vehicle height Measure the vehicle height (see page sp-3). Inspect toe-in Standard toe-in If the toe-in is not within the specified range, inspect the suspension parts and replace them if necessar ...

Horn system
Parts location System diagram Problem symptoms table Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by c ...

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