Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

Toyota RAV4. Installation


  1. Install throttle body

  1. Install a new gasket onto the intake manifold.
  2. Install the throttle body and fuel pipe clamp with the 4 bolts.

Toyota RAV4. Install throttle body


Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)

  1. Connect the fuel tube into the clamp.
  2. Connect the wire harness clamp.
  3. Connect the throttle position sensor and control motor connector.
  4. Connect the no. 1 Throttle body hose to the throttle body
  5. Connect the no. 2 Water by-pass hose to the throttle body.
  6. Connect the water by-pass hose to the throttle body.
  7. Connect the purge line hose to the throttle body.

Toyota RAV4. Install throttle body


  1. Install air cleaner cap

Toyota RAV4. Install air cleaner cap


  1. Install the air cleaner filter element onto the air cleaner case.
  2. Insert the hinge part of the air cleaner cap into the air cleaner case, then hang the 2 hook clamps.

Toyota RAV4. Install air cleaner cap


  1. Align the matchmarks of the no. 1 Air cleaner hose and throttle body, and then connect the air cleaner hose no. 1 To the throttle body and unfasten the no.

    1 Air cleaner hose clamp.

Notice:

Make sure that the hose clamp is at the correct angle.

Toyota RAV4. Install air cleaner cap


  1. Connect the purge line hose to the clamp.
  2. Connect the no. 2 Ventilation hose to the air cleaner hose.

Toyota RAV4. Install air cleaner cap


  1. Install the 4 wire harness clamps.
  2. Connect the mass air flow meter connector.
  1. Connect cable to negative battery terminal

  2. Add engine coolant (see page co-6)

  3. Check for engine coolant leakage (see page co-1)

  4. Install no. 1 Engine cover

Toyota RAV4. Install no. 1 Engine cover


  1. Install the cover with the 2 nuts.

Torque: 7.0 N*m (71 kgf*cm, 62 in.*Lbf)

Inspection
Inspect throttle body Measure the resistance of the throttle control motor. Standard resistance  If the result is not as specified, replace the throttle body. ...

Knock sensor
...

Other materials:

Child restraint system fixed with a seat belt
A child restraint system for a small child or baby must itself be properly restrained on the seat with the lap portion of the lap/shoulder belt. â–  Installing child restraint system using a seat belt (child restraint lock function belt) Install the child restraint system in accordance to the operat ...

Installation
Install accelerator pedal rod Install the accelerator pedal rod with the 2 bolts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf) Connect the accelerator pedal position sensor connector. Connect cable to negative battery terminal ...

Precaution
Before disassembling the differential assembly, thoroughly clean it by removing any sand, mud or foreign matter. This will help prevent contamination during disassembly and reassembly. When removing the rear differential carrier cover or any other light alloy part, do not pry it off wit ...

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