Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation

Toyota RAV4. Installation


  1. Install throttle body

  1. Install a new gasket onto the intake manifold.
  2. Install the throttle body and fuel pipe clamp with the 4 bolts.

Toyota RAV4. Install throttle body


Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)

  1. Connect the fuel tube into the clamp.
  2. Connect the wire harness clamp.
  3. Connect the throttle position sensor and control motor connector.
  4. Connect the no. 1 Throttle body hose to the throttle body
  5. Connect the no. 2 Water by-pass hose to the throttle body.
  6. Connect the water by-pass hose to the throttle body.
  7. Connect the purge line hose to the throttle body.

Toyota RAV4. Install throttle body


  1. Install air cleaner cap

Toyota RAV4. Install air cleaner cap


  1. Install the air cleaner filter element onto the air cleaner case.
  2. Insert the hinge part of the air cleaner cap into the air cleaner case, then hang the 2 hook clamps.

Toyota RAV4. Install air cleaner cap


  1. Align the matchmarks of the no. 1 Air cleaner hose and throttle body, and then connect the air cleaner hose no. 1 To the throttle body and unfasten the no.

    1 Air cleaner hose clamp.

Notice:

Make sure that the hose clamp is at the correct angle.

Toyota RAV4. Install air cleaner cap


  1. Connect the purge line hose to the clamp.
  2. Connect the no. 2 Ventilation hose to the air cleaner hose.

Toyota RAV4. Install air cleaner cap


  1. Install the 4 wire harness clamps.
  2. Connect the mass air flow meter connector.
  1. Connect cable to negative battery terminal

  2. Add engine coolant (see page co-6)

  3. Check for engine coolant leakage (see page co-1)

  4. Install no. 1 Engine cover

Toyota RAV4. Install no. 1 Engine cover


  1. Install the cover with the 2 nuts.

Torque: 7.0 N*m (71 kgf*cm, 62 in.*Lbf)

Inspection
Inspect throttle body Measure the resistance of the throttle control motor. Standard resistance  If the result is not as specified, replace the throttle body. ...

Knock sensor
...

Other materials:

Engine (ignition) switch (vehicles without a smart key system)
Starting the engine Check that the parking brake is set. Check that the shift lever is set in p. Firmly depress the brake pedal. Turn the engine switch to the “start” position to start the engine. Changing the engine switch positions “Lock” The steering wheel is locked an ...

Removal
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the rh side. Remove front seat headrest assembly Remove front seat assembly Operate the power seat switch knob and move the seat to the foremost position. Using a screwdriver, d ...

Installation
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Install front pillar cover sub-assembly upper lh Attach the 3 clips to install the pillar cover. ...

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