Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation

Toyota RAV4. Installation


  1. Install throttle body

  1. Install a new gasket onto the intake manifold.
  2. Install the throttle body and fuel pipe clamp with the 4 bolts.

Toyota RAV4. Install throttle body


Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)

  1. Connect the fuel tube into the clamp.
  2. Connect the wire harness clamp.
  3. Connect the throttle position sensor and control motor connector.
  4. Connect the no. 1 Throttle body hose to the throttle body
  5. Connect the no. 2 Water by-pass hose to the throttle body.
  6. Connect the water by-pass hose to the throttle body.
  7. Connect the purge line hose to the throttle body.

Toyota RAV4. Install throttle body


  1. Install air cleaner cap

Toyota RAV4. Install air cleaner cap


  1. Install the air cleaner filter element onto the air cleaner case.
  2. Insert the hinge part of the air cleaner cap into the air cleaner case, then hang the 2 hook clamps.

Toyota RAV4. Install air cleaner cap


  1. Align the matchmarks of the no. 1 Air cleaner hose and throttle body, and then connect the air cleaner hose no. 1 To the throttle body and unfasten the no.

    1 Air cleaner hose clamp.

Notice:

Make sure that the hose clamp is at the correct angle.

Toyota RAV4. Install air cleaner cap


  1. Connect the purge line hose to the clamp.
  2. Connect the no. 2 Ventilation hose to the air cleaner hose.

Toyota RAV4. Install air cleaner cap


  1. Install the 4 wire harness clamps.
  2. Connect the mass air flow meter connector.
  1. Connect cable to negative battery terminal

  2. Add engine coolant (see page co-6)

  3. Check for engine coolant leakage (see page co-1)

  4. Install no. 1 Engine cover

Toyota RAV4. Install no. 1 Engine cover


  1. Install the cover with the 2 nuts.

Torque: 7.0 N*m (71 kgf*cm, 62 in.*Lbf)

Inspection
Inspect throttle body Measure the resistance of the throttle control motor. Standard resistance  If the result is not as specified, replace the throttle body. ...

Knock sensor
...

Other materials:

Unlocking and locking the doors
Front doors Grip the driver’s door handle to unlock the door. Grip the passenger’s door handle to unlock all the doors.* Make sure to touch the sensor on the back of the handle. The doors cannot be unlocked for 3 seconds after the doors are locked. *: The door unlock settings can be ...

Problem symptoms table (2005/11-2006/01)
Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Re ...

Diagnosis system
Check dlc3 The ecm uses iso 15765-4 for communication. The terminal arrangement of the dlc3 complies with sae j1962 and matches the iso 15765-4 format. If the result is not as specified, the dlc3 may have a malfunction. Repair or replace the harness and connector. Hint: Conn ...

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