Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

Toyota RAV4. Installation


  1. Install throttle body

  1. Install a new gasket onto the intake manifold.
  2. Install the throttle body and fuel pipe clamp with the 4 bolts.

Toyota RAV4. Install throttle body


Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)

  1. Connect the fuel tube into the clamp.
  2. Connect the wire harness clamp.
  3. Connect the throttle position sensor and control motor connector.
  4. Connect the no. 1 Throttle body hose to the throttle body
  5. Connect the no. 2 Water by-pass hose to the throttle body.
  6. Connect the water by-pass hose to the throttle body.
  7. Connect the purge line hose to the throttle body.

Toyota RAV4. Install throttle body


  1. Install air cleaner cap

Toyota RAV4. Install air cleaner cap


  1. Install the air cleaner filter element onto the air cleaner case.
  2. Insert the hinge part of the air cleaner cap into the air cleaner case, then hang the 2 hook clamps.

Toyota RAV4. Install air cleaner cap


  1. Align the matchmarks of the no. 1 Air cleaner hose and throttle body, and then connect the air cleaner hose no. 1 To the throttle body and unfasten the no.

    1 Air cleaner hose clamp.

Notice:

Make sure that the hose clamp is at the correct angle.

Toyota RAV4. Install air cleaner cap


  1. Connect the purge line hose to the clamp.
  2. Connect the no. 2 Ventilation hose to the air cleaner hose.

Toyota RAV4. Install air cleaner cap


  1. Install the 4 wire harness clamps.
  2. Connect the mass air flow meter connector.
  1. Connect cable to negative battery terminal

  2. Add engine coolant (see page co-6)

  3. Check for engine coolant leakage (see page co-1)

  4. Install no. 1 Engine cover

Toyota RAV4. Install no. 1 Engine cover


  1. Install the cover with the 2 nuts.

Torque: 7.0 N*m (71 kgf*cm, 62 in.*Lbf)

Inspection
Inspect throttle body Measure the resistance of the throttle control motor. Standard resistance  If the result is not as specified, replace the throttle body. ...

Knock sensor
...

Other materials:

Fastening and releasing the seat belt
To fasten the seat belt, push the plate into the buckle until a click sound is heard. To release the seat belt, press the release button A. â– Emergency locking retractor (ELR) The retractor will lock the belt during a sudden stop or on impact. It may also lock if you lean forward too quickly ...

Reassembly
Install front oil pump oil seal Using sst and a hammer, install a new oil seal to the pump. Sst 09350-32014 (09351-32140) Hint: The seal end should be flat with the outer edge of the oil pump. Coat the lip of the oil seal with petroleum jelly. Install front oil pump bo ...

When towing active torque control 4wd vehicles
Use one of the methods shown below to tow the vehicle. If the vehicle has trouble in the chassis and drivetrain, use method 1 (flat bed truck). Notice: Do not use any towing method other than those shown above. For example, the towing methods shown below are dangerous or dama ...

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