Toyota RAV4 Service Manual: Installation (2006/01- )
- Install abs and traction actuator assembly with bracket
Notice:
do not remove the hole plug before connecting the brake tube. new actuators are filled with brake fluid.
- Install the actuator with bracket with the 3 nuts.
Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)
Hint:
The nuts should be tightened in order from 1 to 3 as shown in the illustration.
Notice:
Be careful not to damage the brake tubes.
- Connect the brake tube clamp to the bracket.
- Connect the connector and push the lock lever downward.
- Connect brake lines
- Using sst, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.
Sst 09023-00101
Torque: 15.2 N*m (155 kgf*cm, 11 ft.*Lbf) without sst
14 N*m (144 kgf*cm, 10 ft.*Lbf) with sst
Hint:
Use a torque wrench with a fulcrum length of 30 cm (11.81 In.).
- Fill reservoir with brake fluid (see page br- 6)
- Bleed air from brake master cylinder (see page br-7)
- Bleed air from brake line (see page br-7)
- Bleed air from abs and traction actuator assembly (see page br-8)
- Check brake fluid level in reservoir (see page br-6)
- Check for brake fluid leakage
- Install air cleaner case sub-assembly (for 2az-fe)
- Install the air cleaner case (see page em-105).
Hint:
Refer to the procedures from the installation of the air cleaner case up until the installation of the purge vsv.
- Install air cleaner case (for 2gr-fe)
- Install the air cleaner case (see page em-31).
Hint:
Refer to the procedures from the installation of the air cleaner case up until the installation of the air cleaner cap sub-assembly.
- Connect cable to negative battery terminal
- Check abs and traction actuator assembly with intelligent tester
- Check the abs and traction actuator with the intelligent tester (see page bc-180).
Inspection
- Inspect front speed sensor
- Check the speed sensor. If any of the following occurs, replace the speed sensor with a new one.
- The surface of the speed sensor is cracked, dented, or chipped.
- The connector or wire harness is scratched, cracked, or damaged.
- The speed sensor has been dropped.
Front speed sensor
Components
Removal
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Disconnect cable from negative battery
terminal
Ca ...
Installation
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Install speed sensor front lh
Notice:
To prevent interference with other par ...
Other materials:
Components
...
Diagnostic trouble code chart
If a dtc is displayed during the dtc check, check the circuit
listed in the table below and proceed to the page given.
Hint:
*1: "Comes on" means the malfunction indicator lamp
(mil) illuminates.
*2: "Dtc stored" means the ecm memorizes the
malfunction code if the ecm ...
Throttle / pedal position sensor / switch "d" circuit range / performance
Description
Hint:
Refer to dtc p2120 (see page es-282).
Monitor description
When the difference between the output voltages of vpa and vpa2 deviates from
the standard, the ecm
determines that the accelerator pedal position (app) sensor is malfunctioning.
The ecm turns on the mil
and th ...