Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation (2006/01- )

  1. Install abs and traction actuator assembly with bracket

Notice:

do not remove the hole plug before connecting the brake tube. new actuators are filled with brake fluid.

  1. Install the actuator with bracket with the 3 nuts.

Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)

Hint:

The nuts should be tightened in order from 1 to 3 as shown in the illustration.

Notice:

Be careful not to damage the brake tubes.

Toyota RAV4. Install abs and traction actuator assembly with bracket


  1. Connect the brake tube clamp to the bracket.

Toyota RAV4. Install abs and traction actuator assembly with bracket


  1. Connect the connector and push the lock lever downward.

Toyota RAV4. Install abs and traction actuator assembly with bracket


  1. Connect brake lines

  1. Using sst, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.

Sst 09023-00101

Torque: 15.2 N*m (155 kgf*cm, 11 ft.*Lbf) without sst

14 N*m (144 kgf*cm, 10 ft.*Lbf) with sst

Toyota RAV4. Connect brake lines


Hint:

Use a torque wrench with a fulcrum length of 30 cm (11.81 In.).

  1. Fill reservoir with brake fluid (see page br- 6)

  2. Bleed air from brake master cylinder (see page br-7)

  3. Bleed air from brake line (see page br-7)

  4. Bleed air from abs and traction actuator assembly (see page br-8)

  5. Check brake fluid level in reservoir (see page br-6)

  6. Check for brake fluid leakage

  7. Install air cleaner case sub-assembly (for 2az-fe)

  1. Install the air cleaner case (see page em-105).

Hint:

Refer to the procedures from the installation of the air cleaner case up until the installation of the purge vsv.

  1. Install air cleaner case (for 2gr-fe)

  1. Install the air cleaner case (see page em-31).

Hint:

Refer to the procedures from the installation of the air cleaner case up until the installation of the air cleaner cap sub-assembly.

  1. Connect cable to negative battery terminal

  2. Check abs and traction actuator assembly with intelligent tester

  1. Check the abs and traction actuator with the intelligent tester (see page bc-180).

Inspection

  1. Inspect front speed sensor

  1. Check the speed sensor. If any of the following occurs, replace the speed sensor with a new one.
Front speed sensor
Components Removal Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Disconnect cable from negative battery terminal Ca ...

Installation
Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Install speed sensor front lh Notice: To prevent interference with other par ...

Other materials:

Engine (ignition) switch (vehicles with a smart key system)
Performing the following operations when carrying the electronic key on your person starts the engine or changes engine switch modes. Starting the engine Check that the parking brake is set. Check that the shift lever is set in p. Firmly depress the brake pedal. The smart key system in ...

Precaution
Precaution for vehicle with srs airbag and seat belt pretensioner Some operations in this section may affect the srs airbags and seat belt pretensioner. Prior to performing the corresponding operations, read the srs airbag notice (see page rs-1). Components ...

Inspection
Inspect oil pump assembly Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly. Notice: Be careful not to damage the oil seal lip. Inspect clearance of oil pump assembly Push the driven gear to one side of the body. Using a feeler gauge, measur ...

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