Toyota RAV4 Service Manual: Installation (2006/01- )
- Install abs and traction actuator assembly with bracket
Notice:
do not remove the hole plug before connecting the brake tube. new actuators are filled with brake fluid.
- Install the actuator with bracket with the 3 nuts.
Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)
Hint:
The nuts should be tightened in order from 1 to 3 as shown in the illustration.
Notice:
Be careful not to damage the brake tubes.
- Connect the brake tube clamp to the bracket.
- Connect the connector and push the lock lever downward.
- Connect brake lines
- Using sst, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.
Sst 09023-00101
Torque: 15.2 N*m (155 kgf*cm, 11 ft.*Lbf) without sst
14 N*m (144 kgf*cm, 10 ft.*Lbf) with sst
Hint:
Use a torque wrench with a fulcrum length of 30 cm (11.81 In.).
- Fill reservoir with brake fluid (see page br- 6)
- Bleed air from brake master cylinder (see page br-7)
- Bleed air from brake line (see page br-7)
- Bleed air from abs and traction actuator assembly (see page br-8)
- Check brake fluid level in reservoir (see page br-6)
- Check for brake fluid leakage
- Install air cleaner case sub-assembly (for 2az-fe)
- Install the air cleaner case (see page em-105).
Hint:
Refer to the procedures from the installation of the air cleaner case up until the installation of the purge vsv.
- Install air cleaner case (for 2gr-fe)
- Install the air cleaner case (see page em-31).
Hint:
Refer to the procedures from the installation of the air cleaner case up until the installation of the air cleaner cap sub-assembly.
- Connect cable to negative battery terminal
- Check abs and traction actuator assembly with intelligent tester
- Check the abs and traction actuator with the intelligent tester (see page bc-180).
Inspection
- Inspect front speed sensor
- Check the speed sensor. If any of the following occurs, replace the speed sensor with a new one.
- The surface of the speed sensor is cracked, dented, or chipped.
- The connector or wire harness is scratched, cracked, or damaged.
- The speed sensor has been dropped.
Front speed sensor
Components
Removal
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Disconnect cable from negative battery
terminal
Ca ...
Installation
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Install speed sensor front lh
Notice:
To prevent interference with other par ...
Other materials:
Gcwr, twr and unbraked twr
Confirm that the gross trailer weight, gross combination weight, gross
vehicle weight, gross axle weight and tongue weight are all within the
limits.
Gcwr*
2Wd models: 5985 lb. (2715 Kg)
Awd models: 6100 lb. (2765 Kg)
Twr*
1500 Lb. (680 Kg)
Unbraked twr*
1000 Lb. (450 Kg)
*: ...
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove no. 1 Engine cover (see page es-410)
Remove camshaft timing oil cont ...
Rear differential side gear shaft oil seal
Components
Removal
Drain differential oil (see page df-10)
Remove tailpipe assembly
Remove the tailpipe (see page ex-2).
Remove center exhaust assembly
Remove propeller with center bearing
shaft assembly (see page pr-3)
Remove rear differential carrier subassembl ...