Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation (2006/01- )

  1. Install abs and traction actuator assembly with bracket

Notice:

do not remove the hole plug before connecting the brake tube. new actuators are filled with brake fluid.

  1. Install the actuator with bracket with the 3 nuts.

Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)

Hint:

The nuts should be tightened in order from 1 to 3 as shown in the illustration.

Notice:

Be careful not to damage the brake tubes.

Toyota RAV4. Install abs and traction actuator assembly with bracket


  1. Connect the brake tube clamp to the bracket.

Toyota RAV4. Install abs and traction actuator assembly with bracket


  1. Connect the connector and push the lock lever downward.

Toyota RAV4. Install abs and traction actuator assembly with bracket


  1. Connect brake lines

  1. Using sst, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.

Sst 09023-00101

Torque: 15.2 N*m (155 kgf*cm, 11 ft.*Lbf) without sst

14 N*m (144 kgf*cm, 10 ft.*Lbf) with sst

Toyota RAV4. Connect brake lines


Hint:

Use a torque wrench with a fulcrum length of 30 cm (11.81 In.).

  1. Fill reservoir with brake fluid (see page br- 6)

  2. Bleed air from brake master cylinder (see page br-7)

  3. Bleed air from brake line (see page br-7)

  4. Bleed air from abs and traction actuator assembly (see page br-8)

  5. Check brake fluid level in reservoir (see page br-6)

  6. Check for brake fluid leakage

  7. Install air cleaner case sub-assembly (for 2az-fe)

  1. Install the air cleaner case (see page em-105).

Hint:

Refer to the procedures from the installation of the air cleaner case up until the installation of the purge vsv.

  1. Install air cleaner case (for 2gr-fe)

  1. Install the air cleaner case (see page em-31).

Hint:

Refer to the procedures from the installation of the air cleaner case up until the installation of the air cleaner cap sub-assembly.

  1. Connect cable to negative battery terminal

  2. Check abs and traction actuator assembly with intelligent tester

  1. Check the abs and traction actuator with the intelligent tester (see page bc-180).

Inspection

  1. Inspect front speed sensor

  1. Check the speed sensor. If any of the following occurs, replace the speed sensor with a new one.
Front speed sensor
Components Removal Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Disconnect cable from negative battery terminal Ca ...

Installation
Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Install speed sensor front lh Notice: To prevent interference with other par ...

Other materials:

On-vehicle inspection
Check accelerator pedal rod Check the voltage. Connect the intelligent tester to the dlc3. Turn the ignition switch on Turn the intelligent tester on. Select the menu items: diagnosis / enhanced obd ii / data list / all / accel pos #1, accel pos #2. Operate the acceler ...

Fuel pump control circuit
Description When the engine is cranked, the starter relay drive signal output from the star terminal of the ecm is input into the sta terminal of the ecm, and ne signal generated by the crankshaft position sensor is also input into the ne+ terminal. Thus, the ecm interprets that the engine is ...

Adjusting the mirrors
Make sure that you can see backward clearly by adjusting the inside and outside rear view mirrors properly. Caution Observe the following precautions. Failure to do so may result in death or serious injury. Do not adjust the position of the driver’s seat while driving. Doing so could ...

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