Toyota RAV4 Service Manual: Installation (2006/01- )
- Install abs and traction actuator assembly with bracket
Notice:
do not remove the hole plug before connecting the brake tube. new actuators are filled with brake fluid.
- Install the actuator with bracket with the 3 nuts.
Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)
Hint:
The nuts should be tightened in order from 1 to 3 as shown in the illustration.
Notice:
Be careful not to damage the brake tubes.
- Connect the brake tube clamp to the bracket.
- Connect the connector and push the lock lever downward.
- Connect brake lines
- Using sst, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.
Sst 09023-00101
Torque: 15.2 N*m (155 kgf*cm, 11 ft.*Lbf) without sst
14 N*m (144 kgf*cm, 10 ft.*Lbf) with sst
Hint:
Use a torque wrench with a fulcrum length of 30 cm (11.81 In.).
- Fill reservoir with brake fluid (see page br- 6)
- Bleed air from brake master cylinder (see page br-7)
- Bleed air from brake line (see page br-7)
- Bleed air from abs and traction actuator assembly (see page br-8)
- Check brake fluid level in reservoir (see page br-6)
- Check for brake fluid leakage
- Install air cleaner case sub-assembly (for 2az-fe)
- Install the air cleaner case (see page em-105).
Hint:
Refer to the procedures from the installation of the air cleaner case up until the installation of the purge vsv.
- Install air cleaner case (for 2gr-fe)
- Install the air cleaner case (see page em-31).
Hint:
Refer to the procedures from the installation of the air cleaner case up until the installation of the air cleaner cap sub-assembly.
- Connect cable to negative battery terminal
- Check abs and traction actuator assembly with intelligent tester
- Check the abs and traction actuator with the intelligent tester (see page bc-180).
Inspection
- Inspect front speed sensor
- Check the speed sensor. If any of the following occurs, replace the speed sensor with a new one.
- The surface of the speed sensor is cracked, dented, or chipped.
- The connector or wire harness is scratched, cracked, or damaged.
- The speed sensor has been dropped.
Front speed sensor
Components
Removal
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Disconnect cable from negative battery
terminal
Ca ...
Installation
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Install speed sensor front lh
Notice:
To prevent interference with other par ...
Other materials:
Rear seat inner belt assembly
Components
Removal
Remove rear seat leg cover
Remove rear no. 2 Seat leg side cover
Remove rear no. 3 Seat leg side cover (w/
rear no. 2 Seat) (see page se-81)
Remove rear no. 3 Seat leg side cover (w/o
rear no. 2 Seat) (see page se-81)
Remove rear no. 4 Seat leg side co ...
Removal
Hint:
Use the same procedures for the rh side and lh side.
The procedures listed below are for the lh side.
Remove roof rack support sub-assembly center
Remove the 4 roof carrier caps and roof rack
support center.
Remove roof rack bar front
Remove the 4 screws ...
Data list / active test
Read data list
Hint:
Using the intelligent tester's data list allows switch,
sensor, actuator and other item values to be read without
removing any parts. Reading the data list early in
troubleshooting in one way to save time.
Connect the intelligent tester (with can vim) to the
dlc3 ...