Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation (2006/01- )

  1. Install front drive shaft assembly lh

Toyota RAV4. Install front drive shaft assembly lh


  1. Coat the spline of the inboard joint shaft with gear oil.
  2. Align the shaft splines and tap in the drive shaft with a brass bar and hammer.

Notice:

  1. Install front drive shaft assembly rh

Toyota RAV4. Install front drive shaft assembly rh


  1. Coat the spline of the inboard joint shaft with gear oil.
  2. Align the shaft splines and securely insert the drive shaft.
  3. Install the 2 bearing bracket bolts.

Torque: 63.7 N*m (650 kgf*cm, 47 ft.*Lbf)

Notice:

Do not damage the oil seal, boot and dust cover.

  1. Connect steering knuckle with axle hub lh

Toyota RAV4. Connect steering knuckle with axle hub lh


  1. Align the shaft splines in the drive shaft to the steering knuckle with axle hub, and connect the steering knuckle with axle hub.
  1. Connect steering knuckle with axle hub rh

Hint:

Use the same procedures described for the lh side.

  1. Connect front suspension no. 1 Lower arm sub-assembly lh (see page sp-24)

  2. Connect front suspension no. 1 Lower arm sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Install front stabilizer link assembly lh (see page sp-31)

  2. Install front stabilizer link assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Connect tie rod end sub-assembly lh (see page ps-45)

  2. Connect tie rod end sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Connect front speed sensor lh

  1. Connect the speed sensor (see page bc-193).
  1. Install front speed sensor rh

Hint:

Use the same procedures described for the lh side.

  1. Install front axle hub nut (see page ah-11)

  2. Install front wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)

  3. Add automatic transaxle fluid

  1. Add automatic transaxle fluid for u140f (see page ax-152).
  2. Add automatic transaxle fluid for u241e (see page ax-151).
  3. Add automatic transaxle fluid for u151e (see page ax-177).
  1. Check for automatic transaxle oil leakage

  2. Inspect and adjust front wheel alignment

  1. Inspect and adjust the front wheel alignment (see page sp-3).
Installation (2005/11-2006/01)
Install front drive shaft assembly lh Coat the spline of the inboard joint shaft with gear oil. Using a brass bar and hammer, align the shaft splines in the drive shaft. Notice: ...

Front drive shaft assembly (for 4wd)
Components (2005/11-2006/01) Components (2006/01- ) ...

Other materials:

Ignition coil
Description Hint: These dtcs indicate malfunctions relating to the primary circuit. If dtc p0351 is set, check no. 1 Ignition coil with igniter circuit. If dtc p0352 is set, check no. 2 Ignition coil with igniter circuit. If dtc p0353 is set, check no. 3 Ignition coil with igniter cir ...

Data list / active test (2006/01- )
Read data list Hint: Using the intelligent tester's data list allows switch, sensor, actuator and other item values to be read without removing any parts. Reading the data list early in troubleshooting is one way to save time. Connect the intelligent tester (with can vim) to the ...

Reassembly
Hint: Thoroughly clean all parts to be assembled. Before installing the parts, apply fresh engine oil to all sliding and rotating surfaces. Replace oil seals with new ones. Install valve stem oil seal Using sst, push in a new oil seal. Sst 09201-41020 Hint: The int ...

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