Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation (2005/11-2006/01)

  1. Install front drive shaft assembly lh

Toyota RAV4. Install front drive shaft assembly lh


  1. Coat the spline of the inboard joint shaft with gear oil.
  2. Using a brass bar and hammer, align the shaft splines in the drive shaft.

Notice:

  1. Install front drive shaft assembly rh

Toyota RAV4. Install front drive shaft assembly rh


  1. Coat the spline of the inboard joint shaft with gear oil.
  2. Align the shaft spline and install the drive shaft with 2 bolts.

Torque: 63.7 N*m (650 kgf*cm, 47 ft.*Lbf)

Notice:

Do not damage the oil seal, boot and dust cover.

  1. Connect steering knuckle with axle hub lh

  1. Align the shaft splines in the drive shaft to the steering knuckle with axle hub.
  1. Connect steering knuckle with axle hub rh

Hint:

Use the same procedures described for the lh side.

  1. Connect front suspension no. 1 Lower arm sub-assembly lh (see page ah-10)

  2. Connect front suspension no. 1 Lower arm sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Install front stabilizer link assembly lh (see page sp-31)

  2. Install front stabilizer link assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Connect tie rod end sub-assembly lh (see page ps-45)

  2. Connect tie rod end sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Connect front speed sensor lh

  1. Connect the speed sensor (see page bc-191).
  1. Connect front speed sensor rh

Hint:

Use the same procedures described for the lh side.

  1. Install front axle hub nut (see page ah-10)

  2. Install front wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)

  3. Add automatic transaxle fluid

  1. Add automatic transaxle fluid for u140f (see page ax-152).
  2. Add automatic transaxle fluid for u241e (see page ax-151).
  1. Check for automatic transaxle oil leakage

  2. Inspect and adjust front wheel alignment

  1. Inspect and adjust the front wheel alignment (see page sp-3).
Reassembly (2006/01- )
Install drive shaft bearing case subassembly (for rh) Install the bearing snap ring. Using sst and a press, press in the drive shaft bearing case to the inboard joint rh. Sst 095 ...

Installation (2006/01- )
Install front drive shaft assembly lh Coat the spline of the inboard joint shaft with gear oil. Align the shaft splines and tap in the drive shaft with a brass bar and hammer. No ...

Other materials:

Removal
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the rh side. Remove front seat headrest assembly Remove front seat assembly Operate the power seat switch knob and move the seat to the foremost position. Using a screwdriver, d ...

Disassembly
Remove radio setting condenser Remove the bolt and condenser. Remove oil pressure switch Using a 24 mm deep socket wrench, remove the sensor. Remove engine coolant temperature sensor Using sst, remove the sensor and gasket. Sst 09817-33190 Remove c ...

Removal
Discharge fuel system pressure (see page fu-9) Drain coolant (see page co-6) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation ...

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