Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation (2005/11-2006/01)
- Install front drive shaft assembly lh

- Coat the spline of the inboard joint shaft with gear
oil.
- Using a brass bar and hammer, align the shaft
splines in the drive shaft.
Notice:
- Set the snap ring with the opening side facing
downwards.
- Be careful not to damage the oil seal, boot
and dust cover.
- Install front drive shaft assembly rh

- Coat the spline of the inboard joint shaft with gear
oil.
- Align the shaft spline and install the drive shaft with
2 bolts.
Torque: 63.7 N*m (650 kgf*cm, 47 ft.*Lbf)
Notice:
Do not damage the oil seal, boot and dust cover.
- Connect steering knuckle with axle hub lh
- Align the shaft splines in the drive shaft to the
steering knuckle with axle hub.
- Connect steering knuckle with axle hub
rh
Hint:
Use the same procedures described for the lh side.
- Connect front suspension no. 1 Lower arm
sub-assembly lh (see page ah-10)
- Connect front suspension no. 1 Lower arm
sub-assembly rh
Hint:
Use the same procedures described for the lh side.
- Install front stabilizer link assembly lh
(see page sp-31)
- Install front stabilizer link assembly rh
Hint:
Use the same procedures described for the lh side.
- Connect tie rod end sub-assembly lh (see
page ps-45)
- Connect tie rod end sub-assembly rh
Hint:
Use the same procedures described for the lh side.
- Connect front speed sensor lh
- Connect the speed sensor (see page bc-191).
- Connect front speed sensor rh
Hint:
Use the same procedures described for the lh side.
- Install front axle hub nut (see page ah-10)
- Install front wheel
torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)
- Add automatic transaxle fluid
- Add automatic transaxle fluid for u140f (see page
ax-152).
- Add automatic transaxle fluid for u241e (see page
ax-151).
- Check for automatic transaxle oil
leakage
- Inspect and adjust front wheel alignment
- Inspect and adjust the front wheel alignment (see
page sp-3).
Install drive shaft bearing case subassembly
(for rh)
Install the bearing snap ring.
Using sst and a press, press in the drive shaft
bearing case to the inboard joint rh.
Sst 095 ...
Install front drive shaft assembly lh
Coat the spline of the inboard joint shaft with gear
oil.
Align the shaft splines and tap in the drive shaft with
a brass bar and hammer.
No ...
Other materials:
Disassembly
Remove magnetic switch assembly
Remove the nut and disconnect the lead wire from
the magnetic switch.
Remove the 2 screws holding the magnetic switch
to the starter drive housing.
Remove the magnetic switch.
Remove the return spring and plunger from the
starter drive hou ...
Closing the fuel tank cap
After refueling, turn the fuel tank
cap until you hear a click. Once
the cap is released, it will turn
slightly in the opposite direction.
Caution
When replacing the fuel tank cap
Do not use anything but a genuine toyota fuel tank cap designed for
your
vehicle. Doing so may cause a fire ...
When towing active torque control 4wd vehicles
Use one of the methods shown below to tow the
vehicle.
If the vehicle has trouble in the chassis and drivetrain,
use method 1 (flat bed truck).
Notice:
Do not use any towing method other than those
shown above.
For example, the towing methods shown below are
dangerous or dama ...