Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation (2005/11-2006/01)
- Install front drive shaft assembly lh
- Coat the spline of the inboard joint shaft with gear oil.
- Using a brass bar and hammer, align the shaft splines in the drive shaft.
Notice:
- Set the snap ring with the opening side facing downwards.
- Be careful not to damage the oil seal, boot and dust cover.
- Install front drive shaft assembly rh
- Coat the spline of the inboard joint shaft with gear oil.
- Align the shaft spline and install the drive shaft with 2 bolts.
Torque: 63.7 N*m (650 kgf*cm, 47 ft.*Lbf)
Notice:
Do not damage the oil seal, boot and dust cover.
- Connect steering knuckle with axle hub lh
- Align the shaft splines in the drive shaft to the steering knuckle with axle hub.
- Connect steering knuckle with axle hub rh
Hint:
Use the same procedures described for the lh side.
- Connect front suspension no. 1 Lower arm sub-assembly lh (see page ah-10)
- Connect front suspension no. 1 Lower arm sub-assembly rh
Hint:
Use the same procedures described for the lh side.
- Install front stabilizer link assembly lh (see page sp-31)
- Install front stabilizer link assembly rh
Hint:
Use the same procedures described for the lh side.
- Connect tie rod end sub-assembly lh (see page ps-45)
- Connect tie rod end sub-assembly rh
Hint:
Use the same procedures described for the lh side.
- Connect front speed sensor lh
- Connect the speed sensor (see page bc-191).
- Connect front speed sensor rh
Hint:
Use the same procedures described for the lh side.
- Install front axle hub nut (see page ah-10)
- Install front wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)
- Add automatic transaxle fluid
- Add automatic transaxle fluid for u140f (see page ax-152).
- Add automatic transaxle fluid for u241e (see page ax-151).
- Check for automatic transaxle oil leakage
- Inspect and adjust front wheel alignment
- Inspect and adjust the front wheel alignment (see page sp-3).
Reassembly (2006/01- )
Install drive shaft bearing case subassembly
(for rh)
Install the bearing snap ring.
Using sst and a press, press in the drive shaft
bearing case to the inboard joint rh.
Sst 095 ...
Installation (2006/01- )
Install front drive shaft assembly lh
Coat the spline of the inboard joint shaft with gear
oil.
Align the shaft splines and tap in the drive shaft with
a brass bar and hammer.
No ...
Other materials:
Installation
Replace roof carrier seal
Remove the seals.
Install new seals as shown in the illustration.
Install roof rack leg front lh
Install the leg cushion front.
Install the roof rack leg front with the 2 screws.
Torque: 2.8 To 5.0 N*m (29 to 51 kgf*cm, 25 to 44
in.*Lbf)
...
Check for open circuit
For an open circuit in the wire harness in fig. 1,
Check the resistance or voltage, as described below.
Check the resistance.
Disconnect connectors a and c, and measure
the resistance between them.
Standard resistance (fig. 2)
Hint:
Measure the resistance while lightly s ...
Using the mechanical key (vehicles with a smart key system)
To take out the mechanical key,
push the release button and take
the key out.
The mechanical key can only be
inserted in one direction, as the
key only has grooves on one side.
If the key cannot be inserted in a
lock cylinder, turn it over and reattempt
to insert it.
After using the mec ...
