Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation (2006/01- )

  1. Install front drive shaft assembly lh

Toyota RAV4. Install front drive shaft assembly lh


  1. Coat the spline of the inboard joint shaft with gear oil.
  2. Align the shaft splines and tap in the drive shaft with a brass bar and hammer.

Notice:

  1. Install front drive shaft assembly rh

  1. Coat the spline of the inboard joint shaft with gear oil.
  2. Align the shaft splines and securely insert the drive shaft

Notice:

Do not damage the oil seal.

Toyota RAV4. Install front drive shaft assembly rh


  1. Squeeze the ends of the bracket hole snap ring and install it to the bearing bracket.
  2. Install the bearing bracket bolt.

    Torque: 32.4 N*m (330 kgf*cm, 24 ft.*Lbf)

  1. Connect steering knuckle with axle hub lh

Toyota RAV4. Connect steering knuckle with axle hub lh


  1. Align the shaft splines in the drive shaft to the steering knuckle with axle hub, and connect the steering knuckle with axle hub.
  1. Connect steering knuckle with axle hub rh

Hint:

Use the same procedures described for the lh side.

  1. Connect front suspension lower no. 1 Arm sub-assembly lh (see page sp-24)

  2. Connect front suspension lower no. 1 Arm sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Install front stabilizer link assembly lh (see page sp-31)

  2. Install front stabilizer link assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Install tie rod end sub-assembly lh (see page ps-45)

  2. Install tie rod end sub-assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Connect front speed sensor lh

  1. Connect the speed sensor (see page bc-193).
  1. Connect front speed sensor rh

Hint:

Use the same procedures described for the lh side.

  1. Install front axle hub nut (see page ah-11)

  2. Install front wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)

  3. Add automatic transaxle fluid

  1. Add automatic transaxle fluid for u140f (see page ax-152).
  2. Add automatic transaxle fluid for u241e (see page ax-151).
  3. Add automatic transaxle fluid for u151f (see page ax-178).
  1. Check for automatic transaxle fluid leakage

  2. Inspect and adjust front wheel alignment

  1. Inspect and adjust the front wheel alignment (see page sp-3).
Installation (2005/11-2006/01)
Install front drive shaft assembly lh Coat the spline of the inboard joint shaft with gear oil. Using a brass bar and hammer, align the shaft splines in the drive shaft. Notice: ...

Rear drive shaft assembly
Components Removal Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Disconnect cable from negative battery terminal Ca ...

Other materials:

If the shift lever cannot be shifted from p
If the shift lever cannot be shifted with your foot on the brake pedal, there may be a problem with the shift lock system (a system to prevent accidental operation of the shift lever). Have the vehicle inspected by your toyota dealer immediately. The following steps may be used as an emergency ...

Diagnosis system
Check dlc3 The ecm uses iso 15765-4 for communication. The terminal arrangement of the dlc3 complies with sae j1962 and matches the iso 15765-4 format. If the result is not as specified, the dlc3 may have a malfunction. Repair or replace the harness and connector. Hint: Conn ...

Checking and replacing fuses
If any of the electrical components do not operate, a fuse may have blown. If this happens, check and replace the fuses as necessary. Vehicles without a smart key system: turn the engine switch to the “lock” position. Vehicles with a smart key system: turn the engine switch off. Aft ...

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