Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Precaution

  1. If any of following conditions are met, keep engine idling with a/c on (engine speed at less than 2000 rpm) for at least 1 minute:

Notice:

If the engine speed exceeds 2,000 rpm, the a/c compressor may be damaged.

  1. Do not handle refrigerant in enclosed areas or near open flames

  2. Always wear eye protection

Toyota RAV4. Always wear eye protection


  1. Be careful not to get liquid refrigerant in your eyes or on your skin

Toyota RAV4. Be careful not to get liquid refrigerant in your eyes or on your skin


If liquid refrigerant gets in your eyes or on your skin:

  1. Wash the area with lots of cold water.

Caution:

Do not rub your eyes or skin.

  1. Apply clean petroleum jelly to the skin.
  2. Go immediately to a physician or hospital for professional treatment.
  1. Never heat container or expose it to open flame

  2. Be careful not to drop container or subject it to physical shocks

  3. Do not operate compressor with insufficient refrigerant in refrigerant system

Toyota RAV4. Do not operate compressor with insufficient refrigerant in refrigerant system


If there is not enough refrigerant in the refrigerant system, oil lubrication will be insufficient and compressor burnout may occur. Necessary care should be taken to avoid this.

  1. Do not open high pressure manifold valve while compressor is operating

Open and close only the low pressure valve. Opening and closing the high pressure valve could cause the charging cylinder to rupture.

  1. Be careful not to overcharge system with refrigerant

If the refrigerant is overcharged, it causes problems such as insufficient cooling, poor fuel economy and engine overheating.

  1. Do not operate engine and compressor without refrigerant

Notice:

This may damage the inside of the compressor.

Air conditioning system (for automatic air conditioning system)
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Parts location (2005/11-2006/01)
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Other materials:

Disassembly (2006/01- )
Remove front axle inboard joint boot no. 2 Clamp One touch type: using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration. Claw engagement type: using needle-nose pliers, remove the no. 2 Inboard joint boot clamp, as shown in the illustra ...

Diagnosis system
Description Air conditioning system data and the diagnostic trouble codes (dtcs) can be read through the data link connector 3 (dlc3) of the vehicle. When the system seems to be malfunctioning, use the intelligent tester to check for malfunctions and perform troubleshooting. ...

Reassembly
Hint: When installing the ornament plate and emblem, heat the radiator grille, ornament plate and emblem using a heat light. Standard heating temperature Notice: Do not heat the emblem base and emblem excessively. Install radiator grille emblem Attach the 4 claws to install the radi ...

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