Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Precaution

  1. Before disassembling the differential assembly, thoroughly clean it by removing any sand, mud or foreign matter. This will help prevent contamination during disassembly and reassembly.
  2. When removing the rear differential carrier cover or any other light alloy part, do not pry it off with a screwdriver or other tool that may cause damage.

    Instead, tap the part with a plastic-faced hammer.

  3. Always arrange disassembled parts in the order they were removed and protect them from foreign matter.
  4. Before installation of each part, thoroughly clean and dry it. Then apply hypoid gear oil sx to it. Do not use alkaline chemicals to clean aluminum parts, rubber parts or ring gear set bolts. Also, do not use white gasoline or other cleaning oils to clean orings, oil seals or rubber parts.
  5. Coat any sliding surface and rotating parts with hypoid gear oil sx.
  6. Do not directly fix a part in a vise. Place aluminum plates between the part and vise.
  7. Be careful not to damage the contact surfaces of the case. Such damage may cause oil leakage.
  8. Before applying sealant, remove deposited oil sealant and clean the part to be sealed using white gasoline.
  9. After sealing parts, do not allow oil to contact the seal for at least an hour.
  10. Do not allow scratches on a part's contact surface with an oil seal, o-ring or gasket. Scratches may lead to oil leakage.
  11. When press-fitting an oil seal, be careful not to damage the lip of the oil seal and its outside periphery.
  12. When replacing a bearing, replace the inner and outer races as a set.
Differential system
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Problem symptoms table
Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of th ...

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Emergency flashers
The emergency flashers are used to warn other drivers when the vehicle has to be stopped in the road to a breakdown, etc. Press the switch. All the turn signals will flash. To turn them off, press the switch once again. Emergency flashers If the emergency flashers are used for a long ...

Torque sensor
Description The torque sensor converts the rotation torque input from the steering wheel into electric signals and sends them to the power steering ecu. Wiring diagram Inspection procedure Check connector connection condition (torque sensor - ecu) Check the installation c ...

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