Toyota RAV4 manuals

Toyota RAV4 Service Manual: Precaution

  1. Before disassembling the differential assembly, thoroughly clean it by removing any sand, mud or foreign matter. This will help prevent contamination during disassembly and reassembly.
  2. When removing the rear differential carrier cover or any other light alloy part, do not pry it off with a screwdriver or other tool that may cause damage.

    Instead, tap the part with a plastic-faced hammer.

  3. Always arrange disassembled parts in the order they were removed and protect them from foreign matter.
  4. Before installation of each part, thoroughly clean and dry it. Then apply hypoid gear oil sx to it. Do not use alkaline chemicals to clean aluminum parts, rubber parts or ring gear set bolts. Also, do not use white gasoline or other cleaning oils to clean orings, oil seals or rubber parts.
  5. Coat any sliding surface and rotating parts with hypoid gear oil sx.
  6. Do not directly fix a part in a vise. Place aluminum plates between the part and vise.
  7. Be careful not to damage the contact surfaces of the case. Such damage may cause oil leakage.
  8. Before applying sealant, remove deposited oil sealant and clean the part to be sealed using white gasoline.
  9. After sealing parts, do not allow oil to contact the seal for at least an hour.
  10. Do not allow scratches on a part's contact surface with an oil seal, o-ring or gasket. Scratches may lead to oil leakage.
  11. When press-fitting an oil seal, be careful not to damage the lip of the oil seal and its outside periphery.
  12. When replacing a bearing, replace the inner and outer races as a set.
Differential system
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Problem symptoms table
Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of th ...

Other materials:

List of storage features
Glove box Bottle holders Console box Cup holders Storage boxes Caution Items that should not be left in the storage spaces Do not leave glasses, lighters or spray cans in the storage spaces, as this may cause the following when cabin temperature becomes high: Glasses may b ...

Unlocking and locking the doors
Front doors Grip the driver’s door handle to unlock the door. Grip the passenger’s door handle to unlock all the doors.* Make sure to touch the sensor on the back of the handle. The doors cannot be unlocked for 3 seconds after the doors are locked. *: The door unlock settings can be ...

Data list / active test
Read data list Hint: Using the intelligent tester's data list allows switch, actuator and other item values to be read without removing any parts. Reading the data list early in troubleshooting is one way to save time. Connect the intelligent tester (with can vim) to the dlc3. Turn ...

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