Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

Caution:

Wear protective gloves. Sharp areas on the seatback frame, seat cushion frame and reclining adjuster may injure your hands.

Hint:

A bolt without a torque specification is shown in the standard bolt chart (see page ss-2).

  1. Install rear seat cover lh

Toyota RAV4. Install rear seat cover lh


  1. Attach the 2 claws to install the cover.
  2. Install the 2 screws.
  1. Install rear seatback cover lh

Toyota RAV4. Install rear seatback cover lh


  1. Attach the 2 claws to install the cover.
  2. Install the 2 screws.
  1. Install rear no. 1 Seatback cover

Notice:

Toyota RAV4. Install rear no. 1 Seatback cover


  1. Using hog ring pliers, install the seatback cover to the seatback pad with 3 new hog rings.
  2. Install the seatback cover (with pad) to the seatback frame.

Toyota RAV4. Install rear no. 1 Seatback cover


  1. Attach the 4 claws to install the 2 headrest supports.

Toyota RAV4. Install rear no. 1 Seatback cover


  1. Lift up the seatback cover and install the 13 hog rings.
  1. Install rear seatback protector

Toyota RAV4. Install rear seatback protector


  1. Install the protector with the 2 nuts.

    Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)

  2. Attach the clip.

Toyota RAV4. Install rear seatback protector


  1. Attach the clips and close the fastening tape.
  1. Install rear seat lap type center belt assembly lh (see page sb-41)

  2. Install rear no. 1 Seatback assembly lh

Toyota RAV4. Install rear no. 1 Seatback assembly lh


  1. Install the seatback with the 5 bolts.

    Torque: 42 n*m (428 kgf*cm, 31 ft.*Lbf)

Toyota RAV4. Install rear no. 1 Seatback assembly lh


  1. W/o rear no. 2 Seat: attach the 2 clamps and connect the cable to the reclining adjuster.
  1. Install rear seatback lock control lever base lh

Toyota RAV4. Install rear seatback lock control lever base lh


  1. Attach the 2 claws to install the lever base.
  2. Install the screw.
  1. Install rear seat reclining release lever

Toyota RAV4. Install rear seat reclining release lever


  1. Attach the claw to install the release lever.

Toyota RAV4. Install rear seat reclining release lever


  1. Install the cover with the 2 screws.
  1. Install rear seat cushion moulding lh

Toyota RAV4. Install rear seat cushion moulding lh


  1. Attach the 2 claws to install the moulding.
  2. Install the screw.
  1. Install rear seat cushion rear moulding lh

Toyota RAV4. Install rear seat cushion rear moulding lh


  1. Attach the claw to install the moulding.
  2. Install the screw.
  1. Install rear seat rear bracket cover lh

Toyota RAV4. Install rear seat rear bracket cover lh


  1. Open the lower part of the seatback cover. Then attach the 4 clips to install the bracket cover.
  2. Install the 2 screws.
  1. Install rear no. 1 Seat cushion cover

Notice:

Toyota RAV4. Install rear no. 1 Seat cushion cover


  1. Using hog ring pliers, install the seat cushion cover to the seat cushion pad with 3 new hog rings.

Toyota RAV4. Install rear no. 1 Seat cushion cover


  1. Using hog ring pliers, install the seat cushion cover (with pad) to the seat cushion frame with 29 new hog rings.

Toyota RAV4. Install rear no. 1 Seat cushion cover


  1. Attach the 2 hooks.
  1. Install rear no. 1 Seat cushion assembly lh

Toyota RAV4. Install rear no. 1 Seat cushion assembly lh


  1. Install the cushion with the 2 bushes and 2 bolts.

    Torque: 21 n*m (214 kgf*cm, 15 ft.*Lbf)

Toyota RAV4. Install rear no. 1 Seat cushion assembly lh


  1. Install the 2 bolts.

    Torque: 21 n*m (214 kgf*cm, 15 ft.*Lbf)

  2. Connect the rubber band of the seatback cover to the seat cushion frame.
  1. Install rear seat inner belt assembly rh (see page sb-41)

  2. Install rear seat cushion lower hinge cover lh

Toyota RAV4. Install rear seat cushion lower hinge cover lh


  1. Attach the 5 claws to install the hinge cover.
  1. Install rear no. 3 Seat cushion hinge cover

Toyota RAV4. Install rear no. 3 Seat cushion hinge cover


  1. Attach the 6 claws to install the hinge cover.
  1. Install rear no. 1 Seat armrest assembly lh

Toyota RAV4. Install rear no. 1 Seat armrest assembly lh


  1. Install the armrest with the 2 nuts.

    Torque: 32 n*m (326 kgf*cm, 24 ft.*Lbf)

  1. Install rear seat center armrest cover

Toyota RAV4. Install rear seat center armrest cover


  1. Push the armrest cover in the direction indicated by the arrow in the illustration to attach the 2 claws.

Toyota RAV4. Install rear seat center armrest cover


  1. Attach the 2 clips to install the armrest cover.
  1. Install rear seat center armrest assembly

Toyota RAV4. Install rear seat center armrest assembly


  1. Install the armrest with the 2 nuts.

    Torque: 32 n*m (326 kgf*cm, 24 ft.*Lbf)

  1. Install center armrest hinge cover lh

Toyota RAV4. Install center armrest hinge cover lh


  1. Attach the 4 claws to install the hinge cover.
  1. Install center armrest hinge cover rh

  1. Pass the seat lock release strap through the hole in the hinge cover.
  2. Attach the claw to install the hinge cover.

Toyota RAV4. Install center armrest hinge cover rh


  1. Install the 2 screws and 2 rear seatback lock hooks.
  1. Install rear seat center headrest assembly

  2. Install rear seat headrest assembly

Disassembly
Caution: Wear protective gloves. Sharp areas on the seatback frame, seat cushion frame and reclining adjuster may injure your hands. Remove rear seat headrest assembly Remove rear seat center ...

Installation
Install rear no. 1 Seat assembly lh (w/o rear no. 2 Seat) Fully tilt the seatback forward. Place the seat in the cabin. Notice: Be careful not to damage the vehicle body. Connection ...

Other materials:

Installation (2005/11-2006/01)
Install front drive shaft assembly lh Coat the spline of the inboard joint shaft with gear oil. Using a brass bar and hammer, align the shaft splines in the drive shaft. Notice: Set the snap ring with the opening side facing downwards. Be careful not to damage the oil s ...

Transmission oil cooler
Components Removal Remove transmission oil cooler *1: Disconnect the no. 3 Water by-pass hose from the transmission oil cooler. *2: Disconnect the no. 4 Water by-pass hose from the transmission oil cooler. *3: Disconnect the no. 1 Oil cooler inlet hose from the transmiss ...

Air-fuel ratio (a/f) and heated oxygen (ho2) sensor heater monitors (front a/f and rear ho2 sensor type)
Preconditions The monitor will not run unless: The mil is off. Drive pattern Connect the intelligent tester to the dlc3. Turn the ignition switch on. Turn the tester on. Clear dtcs (if set) (see page es-35). Start the engine. Allow the engine to idle for 10 minute ...

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