Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

Hint:

  1. Install valve stem oil seal

  1. Using sst, push in a new oil seal.

Sst 09201-41020

Toyota RAV4. Install valve stem oil seal


Toyota RAV4. Install valve stem oil seal


Hint:

The intake valve oil seal is gray and the exhaust valve oil seal is black.

Notice:

Pay close attention when installing the intake and exhaust oil seals. For example, installing the intake oil seal into the exhaust or installing the exhaust oil seal to the intake can cause installation problems later.

  1. Install intake valve

  1. Place the cylinder head on wooden blocks.
  2. Install the valve, seat, spring and retainer onto the cylinder head.

Toyota RAV4. Install intake valve


Toyota RAV4. Install intake valve


  1. Using sst, compress the spring, and place the 2 retainer locks around the valve stem.

Sst 09202-70020 (09202-00010)

  1. Using a plastic-faced hammer and discarded valve (with its tip wrapped with tape), lightly tap the installed valve to fit it into place.

Notice:

Be careful not to damage the valve stem tip.

Toyota RAV4. Install intake valve


  1. Install exhaust valve

  1. Place the cylinder head on wooden blocks.

Toyota RAV4. Install exhaust valve


  1. Install the valve, seat, spring and retainer onto the cylinder head.
  2. Using sst, compress the spring, and place the 2 retainer locks around the valve stem.

Sst 09202-70020 (09202-00010)

Toyota RAV4. Install exhaust valve


  1. Using a plastic-faced hammer and discarded valve (with its tip wrapped with tape), lightly tap the installed valve to fit it into place.

Notice:

Be careful not to damage the valve stem tip.

Toyota RAV4. Install exhaust valve


  1. Install valve lifter

  1. Assemble the valve lifter and the tip of the valve stem with a light coat of engine oil applied.

Notice:

Install the valve lifters in their original places.

  1. Nstall no. 1 Camshaft bearing

Clean the contact surface of the bearing and the bearing cap.

Notice:

Do not apply engine oil to the contact surfaces of the camshaft bearing and bearing cap.

  1. Align the bearing claw with the claw groove of no. 1 And no. 2 Bearing cap, and push in the no. 1 Camshaft bearing.

Toyota RAV4. Nstall no. 1 Camshaft bearing


  1. Install no. 2 Camshaft bearing

  1. Clean the contact surface of the bearing and the bearing cap.

Toyota RAV4. Install no. 2 Camshaft bearing


Notice:

Do not apply engine oil to the contact surfaces of the camshaft bearing and cylinder block.

  1. Install the no. 2 Camshaft bearing onto the cylinder head.
  1. Install camshaft position sensor

Toyota RAV4. Install camshaft position sensor


  1. Install the camshaft position sensor with the bolt.

Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)

  1. Install engine coolant temperature sensor

  1. Using sst, install a new gasket and the ect sensor.

Toyota RAV4. Install engine coolant temperature sensor


Sst 09817-33190

Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)

  1. Install oil pressure switch

Toyota RAV4. Install oil pressure switch


  1. Apply adhesive to 2 or 3 threads of the oil pressure switch.

Adhesive: toyota genuine adhesive 1344, three bond 1344 or equivalent

  1. Using a 24 mm deep socket wrench, install the oil pressure switch.

Torque: 13 n*m (133 kgf*cm, 10 ft.*Lbf)

  1. Install radio setting condenser

Toyota RAV4. Install radio setting condenser


  1. Install the condenser with the bolt.

Torque: 10 n*m (102 kgf*cm, 7 ft.*Lbf)

Replacement
Replace intake valve guide bush Heat the cylinder head to 80 to 100c (176 to 212f). Place the cylinder head on wooden blocks. Using sst and a hammer, tap out the guide bush. Ss ...

Installation
Install cylinder head gasket Place a new gasket on the cylinder block surface with the lot no. Stamp facing upward. Notice: Remove any oil from contact surface. Be careful of t ...

Other materials:

Parts location
System diagram ...

Data list / active test
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Parking brake system
Problem symptoms table Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order th ...

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